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PWF
-2/PWF
TM
For Use With Wire Feeder Part Number:
OPERATOR'S MANUAL
No195, Lane 5008, Hu Tai Road Shanghai 201907
Tel: (021)6673 4530
-4 Wire Feeder
TM
PWF-2
PWF-2 Plus
PWF-4
PWF-4 Plus
Lincoln arc welding and cutting equipment is
designed and built with safety in mind. However,
your overall safety can be increased by proper
installation and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READING THIS MANUAL
AND THE SAFETY PRECAUTIONS CONTAINED
THROUGHOUT. And, most importantly, think before
you act and be careful.
The Shanghai Lincoln Electric Co., Ltd
K60024-3
K60006-3
K60024-9
K60006-6
Safety Depends on You
Fax :( 021)5602 0345
IM7101-1
July, 2018
Rev. D
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Related Manuals for Lincoln Electric PWF-2
Summary of Contents for Lincoln Electric PWF-2
- Page 1 EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful. OPERATOR’S MANUAL The Shanghai Lincoln Electric Co., Ltd No195, Lane 5008, Hu Tai Road Shanghai 201907 Tel: (021)6673 4530 Fax :( 021)5602 0345...
- Page 2 Standard Z49.1” from the American Welding Society, P. O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. Please see www.lincolnelectric.com.cn...
- Page 3 SAFETY ELECTRIC SHOCK can kill. 2.a The welding gun and work (or ground) circuits are electrically “hot” when the welding operator presses the trigger. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 2.b Insulate yourself from work and ground using dry insulation.
- Page 4 SAFETY ARC RAYS can burn. 3.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc welding or observing open arc welding. 3.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
- Page 5 SAFETY WELDING SPARKS can cause fire or explosion. 5.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
- Page 6 SAFETY CYLINDER may explode if damaged. 6.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition. 6.b.
- Page 7 Thank You ----- Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
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Page 8: Table Of Contents
TABLE OF CONTENTS ■ Installation Section A Technical Specification Safety Precautions Interconnection Cable Welding cable Gas Hose Control Cable Welding Gun Feeder to Lincoln POWERPLUS™ Connection Diagram: PWF ■ Operation Section B Installing Feed Rolls Loading the Wire Spool ■ Maintenance Section C Maintenance... -
Page 9: Technical Specification
INSTALLATION TECHNICAL SPECIFICATIONS – PWF™ Wire Feeder MODEL -2, PWF -4, PWF -2 Plus, PWF -4 Plus VOLTAGE OF FEEDER MOTOR Supplied by power source, DC 18.3 V RECOMMENDED WIRE SIZES 0.8mm,1.0mm,1.2mm,1.4mm,1.6mm,2.0 mm WIRE FEED SPEED 1.5-22m/min WIRE SPOOL（Max. load 20 KG） Shaft diameter Outer diameter Width... -
Page 10: Safety Precautions
■ INTERCONNECTION CABLE The interconnection cable assembly for the PWF™ feeders includes a control cable, welding cable and gas hose. Preset lengths are available from Lincoln Electric. ■ WELDING CABLE Connect the welding cable to the stud at the rear of the wire feeder. For gas shielded wire, the welding cable should be bolted to “+”... -
Page 11: Welding Gun
INSTALLATION ■ WELDING GUN Lay the welding gun out straight. Insert the connector on the welding gun into the brass conductor block on the front of the wire feeder. Make sure it is all the way in and tighten the hand wheel clamp. -
Page 12: Installing Feed Rolls
OPERATION INSTALLING FEED ROLLS PWF™-2: One reversible drive roll needs to be installed on each PWF -2 wire feeder. Normally each drive roll has two different size grooves for feeding different diameter wire. One groove is for feeding 0.8/1.0/1.2mm and the other groove is for feeding 1.0/1.2/1.6mm. - Page 13 OPERATION PWF™-4 Pressure Handle Pressure Arm Pressure Roll Inlet Guide Tube Wire Gun Receiver Outlet Guide Tube Drive Roll Intermediate Guide Loosen the retainer on the spindle and put on the welding wire spool. Next, replace the retainer and tighten the screw. Release the pressure handle and lift the pressure arm, insert the welding wire into conduit and V groove of feed roll, then insert it into the feedplate.
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Page 14: Maintenance
Check if there is any Replace if abnormal. fragment sticking in the groove. Note: Motor and gear box are maintenance free products, do not open them for maintaining, repairing or oiling. Contact your nearest Lincoln Electric Service Center if a fault occurs. -
Page 15: Schematic Diagram Section D
SCHEMATIC DIAGRAM... -
Page 16: Parts List Section E
PARTS LIST PWF™ - 2 / 4 / 2Plus / 4Plus Wire Feeder PARTS LIST This parts list is provided as an informative guide only. This information was accurate at the time of printing. Always check with your parts supplier for the latest parts information. -
Page 17: 2/4 Remote Control
PARTS LIST REMOTE CONTROL ASSEMBLY Item Symbol Description Part Number Quantity Remote Control Box KP61072-5 Assembly Gas Purge Button Cold Inch Button Potentiometer Knobs KP61063 (WFS/Voltage adjustment) - Page 18 PARTS LIST PWF™-2/ PWF™-4 GENERAL PARTS ASSEMBLY 2-16 2-13 2-15 2-14 2-11 2-10 2-10 Item Description Specificatio Part Number Qty. Wire Feeder Frame Frame KP61073-1 KP61073-2(plus) Gas Valve KP61074 Gun Switch Receptacle MT25B2P KP61076 Spool Shaft Damping KP61078 Spool Stopper KP61091 Insulation Foot KP61090...
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Page 19: Replacement Parts Diagram
PARTS LIST PWF™-2 REPLACEMENT PARTS DIAGRAM... -
Page 20: Pwf
PARTS LIST REPLACEMENT PARTS Description Specification Part Number Qty. Feed Motor 120SN05-C KP61088 Pressure Arm KP61214 Axle screw (5) KP61215 KP61098-1 Axle screw (2) KP61216 Pressure Roll KP61217 Axle screw (5) KP61215 Pressure Arm Bolt KP61219 Plain Washer KP61220 KP61107-1 Scale Cover KP61221 Pressure Spring... - Page 21 PARTS LIST -4 REPLACEMENT PARTS DIAGRAM...
- Page 22 PARTS LIST -4 REPLACEMENT PARTS Number Description Specification Part number KP61232 Connector(PWF-4/-4PLUS) See consumable Outlet Guide parts Bracket KP61234 Insulated Sheath KP61235 Φ3X16 Straight Pin KP61236 Insulator KP61237 Inlet Guide 0.8-2.0mm KP61238 Straight Key 5X5X10 KP61239 See consumable Drive Roll parts 各...
- Page 23 PARTS LIST PWF™-2 Plus / PWF™-4 Plus wire feeders ADDITIONAL PARTS (DIAGRAM) 2-11 2-11 2-10 2-10 2-12 2-12 Item Part Number Description REMARKS 2-10 KP61124 Wheel 2-11 Gun Holder Welded part 2-12 KP61127 Skid Shoe...
- Page 24 CONSUMABLE PARTS ■ CONSUMABLE PARTS Drive rolls, conduits, plug/socket specification Product Number Product Description Application KP61000-10 Drive roll 0.8/1.0mm -2 steel wire KP61000-12 Drive roll 1.0/1.2mm -2 steel wire KP61000-14 Drive roll 1.2/1.4mm -2 steel wire KP61000-16 Drive roll 1.2/1.6mm -2 steel wire KP61240-10 Drive roll 0.8/1.0mm...
- Page 25 NOTE Shanghai Lincoln Electric Company No195, Lane 5008, Hu Tai Road Shanghai 201907 Tel: (021)6673 4530 Fax :( 021)5602 0345...