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AGI 1565 Assembly Manual

S-drive standard conveyors
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CAM-LIFT WHEEL MOVE KIT
1500-SERIES S-DRIVE STANDARD CONVEYORS
ASSEMBLY MANUAL
This manual applies to the following models:
1565, 1575, 1585, 1590, 15100
ORIGINAL INSTRUCTIONS
Read this manual before using product. Failure
to follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P1512105 R2
Revised: Nov/18

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  • Page 1 CAM-LIFT WHEEL MOVE KIT 1500-SERIES S-DRIVE STANDARD CONVEYORS ASSEMBLY MANUAL This manual applies to the following models: 1565, 1575, 1585, 1590, 15100 ORIGINAL INSTRUCTIONS Read this manual before using product. Failure Part Number: P1512105 R2 to follow instructions and safety precautions can...

  • Page 3: Table Of Contents

    ATCO HEEL 1500-S ERIES RIVE TANDARD ONVEYORS TABLE OF CONTENTS 1. Safety ............................ 5 1.1. General Safety Information ..................5 1.2. Hydraulic Safety ....................... 6 1.3. Engine Safety ......................7 1.4. Tire Safety ........................ 7 1.5. Safety Decals ......................8 1.5.1.
  • Page 4 ATCO HEEL 1500-S ERIES RIVE TANDARD ONVEYORS P1512105 R2...

  • Page 5: Safety

    1. S ATCO HEEL AFETY 1500-S 1.1. G ERIES RIVE TANDARD ONVEYORS ENERAL AFETY NFORMATION 1. Safety 1.1. GENERAL SAFETY INFORMATION The Safety Alert symbol identifies important safety messages on the product and in the manual. When you see this symbol, be alert to the possibility of personal injury or death.

  • Page 6: Hydraulic Safety

    1. S AFETY ATCO HEEL 1.2. H 1500-S YDRAULIC AFETY ERIES RIVE TANDARD ONVEYORS YOU are responsible for the SAFE use and maintenance of your equipment. YOU must ensure that you and anyone else who is going to work around the equipment understands all procedures and related SAFETY information contained in this manual.

  • Page 7: Engine Safety

    1. S ATCO HEEL AFETY 1500-S 1.3. E ERIES RIVE TANDARD ONVEYORS NGINE AFETY extremely high-pressure; such repairs will fail suddenly and create a hazard- ous and unsafe condition. • Wear proper hand and eye protection when searching for a high-pressure hydraulic leak.

  • Page 8: Safety Decals

    1. S AFETY ATCO HEEL 1.5. S 1500-S AFETY ECALS ERIES RIVE TANDARD ONVEYORS 1.5. SAFETY DECALS • Keep safety decals clean and legible at all times. • Replace safety decals that are missing or have become illegible. See decal location figures that follow.
  • Page 9 1. S ATCO HEEL AFETY 1500-S 1.5. S ERIES RIVE TANDARD ONVEYORS AFETY ECALS P1513040 P1513055 Figure 1.1 Safety Decal Locations CAUTION To prevent personal injury or damage to equipment, close valve in lift cylinder hydraulic line after DECAL # P1513010 raising equipment into position.
  • Page 10 1. S AFETY ATCO HEEL 1.5. S 1500-S AFETY ECALS ERIES RIVE TANDARD ONVEYORS WARNING TRANSPORT HAZARD To prevent serious injury or equipment damage, before towing: DECAL # P1513040 WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it Hydraulic fluid can cause serious injury if it penetrates the skin.

  • Page 11: Features

    2. F ATCO HEEL EATURES 1500-S ERIES RIVE TANDARD ONVEYORS 2. Features Table 2.1 Cam-Lift Wheel Move Kit - Main Components Item Description Cam-Lift Walking Beam Control Valve Wheel Move Base Figure 2.1 Cam-Lift Wheel Move Kit - Main Components P1512105 R2...
  • Page 12 2. F EATURES ATCO HEEL 1500-S ERIES RIVE TANDARD ONVEYORS Figure 2.2 Left-Hand Side of Wheel Move Kit Figure 2.3 Right-Hand Side of Wheel Move Kit P1512105 R2...

  • Page 13: Assembly

    3. A ATCO HEEL SSEMBLY 1500-S 3.1. H ERIES RIVE TANDARD ONVEYORS YDRAULIC ITTING AND IGHTENING 3. Assembly WARNING Before continuing, ensure you have read and understand the relevant information in the safety section. Safety information is provided to help prevent serious injury, death, or property damage.

  • Page 14: General Assembly

    3. A SSEMBLY ATCO HEEL 3.3. G 1500-S ENERAL SSEMBLY ERIES RIVE TANDARD ONVEYORS 3.3. GENERAL ASSEMBLY 1. Select an assembly area that is level, has a firm or hard surface, and is free of debris. Be sure it is large enough to allow access from all sides when the components are being assembled.
  • Page 15 3. A ATCO HEEL SSEMBLY 1500-S 3.4. W ERIES RIVE TANDARD ONVEYORS HEEL Table 3.1 Wheel Move Base Components Item Description Quantity WHEEL MOVE BASE RIGHT WHEEL MOVE BASE LEFT SWIVEL BLOCK 1/2” NYLOCK NUT 1/2” x 4” HEX BOLT GR8 1/2”...
  • Page 16 3. A SSEMBLY ATCO HEEL 3.4. W 1500-S HEEL ERIES RIVE TANDARD ONVEYORS Figure 3.3 Cam-Lift Figure 3.4 Attaching Cam-Lift to the Wheel Base P1512105 R2...

  • Page 17: Caster Assembly

    3. A ATCO HEEL SSEMBLY 1500-S 3.5. C ERIES RIVE TANDARD ONVEYORS ASTER SSEMBLY 3.5. CASTER ASSEMBLY 1. Attach the walking beam (1) to the cam-lift assembly in the orientation shown in Figure 3.5. Secure with a 1/2” x 2” bolt (10), 1/2” lock washer (9), and axle end cap (8).
  • Page 18 3. A SSEMBLY ATCO HEEL 3.5. C 1500-S ASTER SSEMBLY ERIES RIVE TANDARD ONVEYORS Figure 3.5 Attaching Walking Beam to the Cam-Lift Figure 3.6 Caster Assembly P1512105 R2...

  • Page 19: Steering Assembly

    3. A ATCO HEEL SSEMBLY 1500-S 3.6. S ERIES RIVE TANDARD ONVEYORS TEERING SSEMBLY 3.6. STEERING ASSEMBLY 1. Slide the steering handles (2) onto the steering weldment (1), and fasten the handle joint (3) to the handles with 3/8” x 2” bolts (4) and 3/8” locknuts (5) (see Figure 3.7).

  • Page 20: Steering Caster Assembly

    3. A SSEMBLY ATCO HEEL 3.7. S 1500-S TEERING ASTER SSEMBLY ERIES RIVE TANDARD ONVEYORS 3.7. STEERING CASTER ASSEMBLY 1. Attach the walking beam (1) to the cam-lift assembly in the orientation shown in Figure 3.8. Secure with a 1/2” x 2” bolt (12), 1/2” lock washer (11), and axle end cap (10).
  • Page 21 3. A ATCO HEEL SSEMBLY 1500-S 3.7. S ERIES RIVE TANDARD ONVEYORS TEERING ASTER SSEMBLY Table 3.4 Steering Caster Assembly Components Item Description Quantity 1/2” NYLOCK NUT 1/2” FLAT WASHER HD CASTER RETAINER CW YOKE LINK ARM Figure 3.8 Attaching Walking Beam (Steering) to the Cam-Lift P1512105 R2...
  • Page 22 3. A SSEMBLY ATCO HEEL 3.7. S 1500-S TEERING ASTER SSEMBLY ERIES RIVE TANDARD ONVEYORS Figure 3.9 Steering Caster Assembly P1512105 R2...

  • Page 23: Hydraulic Cylinder Installation

    3. A ATCO HEEL SSEMBLY 1500-S 3.8. H ERIES RIVE TANDARD ONVEYORS YDRAULIC YLINDER NSTALLATION 3.8. HYDRAULIC CYLINDER INSTALLATION 1. Noting the orientation in Figure 3.10, install hydraulic cylinders (1) on tabs with supplied pins (2) and cotter pins (3). The ports for the fittings should be facing outward (away) from the conveyor tube.
  • Page 24 3. A SSEMBLY ATCO HEEL 3.8. H 1500-S YDRAULIC YLINDER NSTALLATION ERIES RIVE TANDARD ONVEYORS 2. Attach hydraulic fittings (4, 5) to the wheel move hydraulic cylinders. See Figure 3.11. Figure 3.11 Attaching Fittings to the Wheel Move Hydraulic Cylinders P1512105 R2...

  • Page 25: Wheel Move Drive System

    3. A ATCO HEEL SSEMBLY 1500-S 3.9. W ERIES RIVE TANDARD ONVEYORS HEEL RIVE YSTEM 3.9. WHEEL MOVE DRIVE SYSTEM Note: Repeat this section for each of the right and left side wheel move drive assem- blies. The right and left sides are mirror images. 1.

  • Page 26: Pinion Gear Adjustment

    3. A SSEMBLY ATCO HEEL 3.10. P 1500-S INION DJUSTMENT ERIES RIVE TANDARD ONVEYORS Table 3.7 Wheel Move Hydraulic Components Item Description Quantity WHEEL MOVE MOTOR ASM - RIGHT CUSHION BLOCK WHEEL MOVE MOTOR ASM - LEFT Figure 3.13 Wheel Move Hydraulic Components 3.10.
  • Page 27 3. A ATCO HEEL SSEMBLY 1500-S 3.10. P ERIES RIVE TANDARD ONVEYORS INION DJUSTMENT Figure 3.14 Pinion Gear Adjustment (Left Shown) P1512105 R2...

  • Page 28: Wheel Move Hydraulic Hose Assembly

    Note: Keep hoses and connectors free of dirt while assembling. Note: Right-hand (RH) and left-hand (LH) sides — these terms apply when facing in the transport direction. Table 3.8 Hydraulic Schematic Components 1565 1575 1585 1590 15100 PART ITEM...
  • Page 29 3. A ATCO HEEL SSEMBLY 1500-S 3.11. W ERIES RIVE TANDARD ONVEYORS HEEL YDRAULIC SSEMBLY Table 3.8 Hydraulic Schematic Components 1565 1575 1585 1590 15100 PART ITEM DESCRIPTION FITTINGS FITTINGS LENGTH LENGTH LENGTH LENGTH LENGTH NUMBER P0821127 SWIVEL 3/8” 3/8 MPT 3/8 FPT –...
  • Page 30 3. A SSEMBLY ATCO HEEL 3.11. W 1500-S HEEL YDRAULIC SSEMBLY ERIES RIVE TANDARD ONVEYORS D - 3/8" Hose SPOUT E - 3/8" Hose B1 - 3/8" Hose A1 - 3/8" Hose B2 - 3/8" Hose A2 - 3/8" Hose J - 3/8"...
  • Page 31 3. A ATCO HEEL SSEMBLY 1500-S 3.11. W ERIES RIVE TANDARD ONVEYORS HEEL YDRAULIC SSEMBLY 1. Place cushion block in position shown in Figure 3.16 and attach two 3/8” swivels (7) to ports facing the hopper side. 2. Attach hoses A1, A2, B1, B2, C1, and C2 to the cushion block. Secure cushion block to the main axle with zip ties.
  • Page 32 3. A SSEMBLY ATCO HEEL 3.11. W 1500-S HEEL YDRAULIC SSEMBLY ERIES RIVE TANDARD ONVEYORS Figure 3.18 Securing Hoses to the Main Axle and Axle Arm 6. Attach hoses D and E to the lift cylinder (see Figure 3.19). 7. Secure the lift cylinder hoses to the ladder arm and route back toward the hopper through the brackets under the tube (see Figure 3.20).
  • Page 33 3. A ATCO HEEL SSEMBLY 1500-S 3.11. W ERIES RIVE TANDARD ONVEYORS HEEL YDRAULIC SSEMBLY Figure 3.20 Routing of Lift Cylinder Hydraulic Hoses 8. Attach ball valve (1) to hose D and connect hose F. Secure ball valve to the wheel move base with zip ties (see Figure 3.21).
  • Page 34 3. A SSEMBLY ATCO HEEL 3.11. W 1500-S HEEL YDRAULIC SSEMBLY ERIES RIVE TANDARD ONVEYORS 9. Attach hoses J and K to the 90-degree fittings on the wheel move hydraulic cylinder. Insert these hoses through the Cam-Lift tube toward the steering side of the wheel move (see Figure 3.22).
  • Page 35 3. A ATCO HEEL SSEMBLY 1500-S 3.11. W ERIES RIVE TANDARD ONVEYORS HEEL YDRAULIC SSEMBLY Figure 3.24 Wheel Move Hydraulic Cylinder Hoses 11. Attach hose I and L to the oil tank (see Figure 3.25). Pass hose I under the tube toward the spool valve.
  • Page 36 3. A SSEMBLY ATCO HEEL 3.11. W 1500-S HEEL YDRAULIC SSEMBLY ERIES RIVE TANDARD ONVEYORS 12. Attach hose H to the outlet port of the pump (see Figure 3.26). Route hose H toward the spool valve. Figure 3.26 Oil Pump 13.
  • Page 37 3. A ATCO HEEL SSEMBLY 1500-S 3.11. W ERIES RIVE TANDARD ONVEYORS HEEL YDRAULIC SSEMBLY 14. Attach hoses to the spool valve as shown in Figure 3.28 and Figure 3.29. Figure 3.28 Spool Valve Figure 3.29 Spool Valve (2) 15. Tighten fittings after being satisfied that the hoses are in the proper position. 16.

  • Page 38: Hydraulic Pressure Relief Valve Adjustment

    3. A SSEMBLY ATCO HEEL 3.12. H 1500-S YDRAULIC RESSURE ELIEF ALVE DJUSTMENT ERIES RIVE TANDARD ONVEYORS 3.12. HYDRAULIC PRESSURE RELIEF VALVE ADJUSTMENT Important: Each valve comes pre-set at the right level from the factory. If the controls are acting too fast or “jerky”, DO NOT attempt to adjust the pressure, contact Batco for technical assistance.

  • Page 39: Attach The Transport Safety Cable

    3. A ATCO HEEL SSEMBLY 1500-S 3.13. A ERIES RIVE TANDARD ONVEYORS TTACH THE RANSPORT AFETY ABLE 3.13. ATTACH THE TRANSPORT SAFETY CABLE Attach the transport safety cable as shown in Figure 3.30. Figure 3.30 Transport Safety Cable P1512105 R2...
  • Page 40 3. A SSEMBLY ATCO HEEL 3.13. A 1500-S TTACH THE RANSPORT AFETY ABLE ERIES RIVE TANDARD ONVEYORS P1512105 R2...

  • Page 41: Appendix

    4. A ATCO HEEL PPENDIX 1500-S 4.1. B ERIES RIVE TANDARD ONVEYORS ORQUE 4. Appendix 4.1. BOLT TORQUE Table 4.1 gives correct torque values for various hardware. Tighten all bolts to the torque specified, unless otherwise noted. Check tightness periodically, using Table 4.1 as a guide.

  • Page 42: Fitting Torque Values

    4. A PPENDIX ATCO HEEL 4.2. F 1500-S ITTING ORQUE ALUES ERIES RIVE TANDARD ONVEYORS 4.2. FITTING TORQUE VALUES These specifications are for carbon steel. With Zinc plating always lubricate threads and seals. For stainless steel, use the high value of the torque range of steel.
  • Page 43 4. A ATCO HEEL PPENDIX 1500-S 4.2. F ERIES RIVE TANDARD ONVEYORS ITTING ORQUE ALUES Table 4.4 Stud End O-Ring Boss (ORB) SAE (U/UF) Carbon Steel Tube Size Thread UNF-2A Max ft-lbs Max N-m 5/16" - 24 3/8" - 24 11-12 7/16"...
  • Page 44 4. A PPENDIX ATCO HEEL 4.2. F 1500-S ITTING ORQUE ALUES ERIES RIVE TANDARD ONVEYORS P1512105 R2...
  • Page 46 201 Industrial Drive, Swift Current Saskatchewan S9H 5R4, CANADA Phone: (877) 667-7421 (Canada & USA) or (306) 773-7779 Fax: (306) 778-2524 Web: www.batcomfg.com Email: info@batcomfg.com © Ag Growth International Inc. 2018 Printed in Canada...

This manual is also suitable for:

15851575159015100

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