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AGI WESTEEL 100 Series Assembly & Installation Manual

Farm high output u-trough bin unload system, bin diameters: 24’, 27’, 30’, 33’, 36’, 39’, 42’, 45’, 48’, 51’, 54’, 60’
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EasyFlow2 High Output (100
Series)
Farm High Output U-Trough Bin Unload System
Assembly & Installation Manual
This manual applies to:
EasyFlow2:
Bin Diameters: 24', 27', 30', 33',
36', 39', 42', 45', 48', 51', 54', 60'
High Output
U-Trough
Unload
Original Instructions
Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: BU-0101740 R5
Revised: January 2020

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Summary of Contents for AGI WESTEEL 100 Series

  • Page 1 EasyFlow2 High Output (100 Series) Farm High Output U-Trough Bin Unload System Assembly & Installation Manual This manual applies to: EasyFlow2: Bin Diameters: 24’, 27’, 30’, 33’, 36’, 39’, 42’, 45’, 48’, 51’, 54’, 60’ High Output U-Trough Unload Original Instructions Read this manual before using product.
  • Page 2 New in this Manual The following changes have been made in this revision of the manual: Description Section E-Sump comes standard with high output u-trough...

  • Page 3: Table Of Contents

    EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM CONTENTS 1. Introduction ............................5 2. Safety............................... 6 2.1 Safety Alert Symbol and Signal Words..................6 2.2 General Product Safety ......................6 2.3 Rotating Flighting Safety ......................7 2.4 Rotating Parts Safety.........................
  • Page 4 EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.15 Install the Sweep End Wheel, Flighting, and Backboard ............63 6.16 Set Backboard Clearance....................... 66 6.17 Install the Sweep Stop......................67 6.18 Testing ........................... 69 6.19 Adjust the Bin Sweep Extension.................... 71 6.20 Attach the Westeel Brand Logo Decal ..................

  • Page 5: Introduction

    1. INTRODUCTION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 1 1 . . I I n n t t r r o o d d u u c c t t i i o o n n This manual describes how to assemble a Westeel Farm High Output U-Trough Bin Unload System.

  • Page 6: Safety

    2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 2 2 . . S S a a f f e e t t y y 2.1. Safety Alert Symbol and Signal Words This safety alert symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury or death, carefully read the message that follows, and inform others.

  • Page 7: Rotating Flighting Safety

    2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 2.3. Rotating Flighting Safety • KEEP AWAY from rotating flighting. • DO NOT remove or modify flighting guards, doors, or covers. Keep in good working order. Have replaced if damaged. •...

  • Page 8: Electric Motor Safety

    2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 2.5.1 Electric Motor Safety Power Source • Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and standards.

  • Page 9: Hydraulic Power Safety

    2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 2.5.2 Hydraulic Power Safety Power Source • Refer to the rules and regulations applicable to the power source operating your hydraulic drive. • Do not connect or disconnect hydraulic lines while system is under pressure.

  • Page 10: Safety Equipment

    2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Steel-Toe Boots • Wear steel-toe boots to protect feet from falling debris. Coveralls • Wear coveralls to protect skin. Hard Hat • Wear a hard hat to help protect your head. 2.7.

  • Page 11: Safety Decals

    2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Aluminum Shovel and Broom • Keep an aluminum shovel and broom for cleanup of spilled materials. 2.8. Safety Decals • Keep safety decals clean and legible at all times. •...
  • Page 12 2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM BU-0100472 200092 BU-0000002 BU-0100470 20803 BU-0101800 BU-0100476 BU-0020807 20813 20804 Note Decal locations same on incline discharge. BU-0101740 R5...
  • Page 13 2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 1. Hydraulic Powerhead Decal Locations 20806 BU-0020807 20813 BU-0101740 R5...
  • Page 14 2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Table 1. Safety Decals Part Number Description BU-0100470 DANGER ROTATING FLIGHTING HAZARD To prevent serious injury or death: • KEEP OUT of bin while sweep is operating. •...
  • Page 15 2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Table 1 Safety Decals (continued) Part Number Description 20804 WARNING ENTANGLEMENT HAZARD To prevent serious injury or death: • Keep body, hair, and clothing away from rotating pulleys, belts, chains, and sprockets.
  • Page 16 2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Table 1 Safety Decals (continued) Part Number Description BU-0020807 WARNING To prevent serious injury or death: • Read and understand the manual before assembling, operating, or maintaining the equipment.
  • Page 17 2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Table 1 Safety Decals (continued) Part Number Description BU-0101800 OPERATING PROCEDURE Center Hopper BinSweep Intermediate Hoppers BU-0100472 OPERATING PROCEDURE Center Intermediate Hopper Hoppers Open Open Bin Sweep Pull handle to engage and operate.

  • Page 18: Features

    3. FEATURES EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 3 3 . . F F e e a a t t u u r r e e s s This section covers the main features of the bin unload. Figure 2.

  • Page 19: Preparation

    4. PREPARATION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 4 4 . . P P r r e e p p a a r r a a t t i i o o n n 4.1.
  • Page 20 4. PREPARATION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Install the tandem gearboxes in the center sump before positioning the underfloor auger in the trench to prevent clearance problems. Do not install the anchor legs (they are unnecessary and would cause clearance problems). The bin adapter top piece may not fit against the underfloor auger and corrugated bin wall in the same way as the lower pieces.
  • Page 21 4. PREPARATION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 3. Trench Dimensions for Concrete Foundation Floor BU-0101740 R5...

  • Page 22: Bin Height

    4. PREPARATION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 4.3. Bin Height Follow the sections below for when installing in a full floor or partial floor aeration system. Westeel Bins This section applies only to Westeel Bins. The bin height requirements below must be met when installing a bin unload system in a Westeel bin with a full floor aeration system.

  • Page 23: Bin Wall Cutout

    4. PREPARATION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 4.4. Bin Wall Cutout An opening must be cut in the bin wall for the underfloor auger. Cutting an opening in the bin can weaken the bin’s structure and may lead to bin collapse if the instructions in this section are not accurately followed.

  • Page 24: Retrofit Information

    4. PREPARATION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 5. Bin Wall Cutout 11" (279mm) 11" (279mm) 16-3/4" (425mm) 15-1/4" (387mm) 4.5. Retrofit Information When retrofitting the unload system into an existing bin: 1.

  • Page 25: Pre-Assembly

    5. PRE-ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 5 5 . . P P r r e e - - A A s s s s e e m m b b l l y y Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

  • Page 26: Required Lifting Equipment

    5. PRE-ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM • silicon sealant or neoprene rubber (for sealing around lip of each sump to floor planks across the underfloor auger) • electric motor (including hardware) (see Table 8 on page 76 for horsepower requirements) •...

  • Page 27: Required Tools

    5. PRE-ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 5.5. Required Tools The following tools are required to assemble the bin unload system: • angle grinder with grinding disc (for cutting bin wall opening, sump openings in aeration planks) •...

  • Page 28: Assembly

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6 6 . . A A s s s s e e m m b b l l y y Before continuing, ensure you have completely read and understood this manual’s Safety section, in addition to the safety information in the section(s) below.

  • Page 29: Install The Underfloor Auger

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 9. Locating the Bin Center 6.3. Install the Underfloor Auger If you are installing the underfloor auger before completion of the sidewall and anchoring the bin to the foundation: •...
  • Page 30 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 1. With the bin secured to the foundation, remove the bottom spacer sheet below the door by removing the 3/8” x 1–1/2” bolts and nuts (see Figure 10).

  • Page 31: Install By Cutting A Bin Sheet In Place

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 4. Install the anchor legs to the underfloor auger using the existing 1/2” x 1–1/4” bolts and locknuts used in the joint connections (see Figure 11).
  • Page 32 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 1. Pull the gearbox shift lever (1) away from the center sump and remove the 1/4” x 1-1/2” bolts (2) and nylon locknuts (3) from the coupler (4) of the lower gearbox control rod (see Figure 12).
  • Page 33 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 13. Remove the Coupler Assembly from the Gearbox Shift Lever 3. Remove the 3/8” x 1” bolt (7), lock washer (8), and flat washer (9) from the gearbox shift lever (1). Remove the gearbox shift lever by lifting it straight upward (see Figure 14 on page 34).
  • Page 34 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 14. Remove the Gearbox Shift Lever Remove the Sump Controls Removing the sump controls allows sufficient clearance for the underfloor auger to slide out through the bin wall cutout.
  • Page 35 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 15. Control Cover Disassembly 2. Remove the 1/4” x 3/4” bolt (4) and washer (5), and the control knob/shaft (6). Do this for both control knobs/shafts (see Figure 16 on page 36).
  • Page 36 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 16. Remove the Sump Control Knob/Shafts 3. Remove the pinion gears (7) and washers (8) for each control knob/shaft (see Figure 17 on page 37).
  • Page 37 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 17. Remove the Pinion Gears Remove the E-Sump Controls The following disassembly step allows sufficient clearance for the underfloor auger to slide out through the bin wall cutout.
  • Page 38 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 18. Remove the Handle Install the Underfloor Auger in its Final Position 1. Cut an opening in the appropriate bin sheet (see Section 4.4 – Bin Wall Cutout on page 23).

  • Page 39: Install The Bin Adapter

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 19. Install Underfloor Auger in Position 5. Anchor the underfloor auger to the bin floor using concrete anchor bolts through the holes in the bottom of the anchor legs.
  • Page 40 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 20. Unfasten the Coupler from the Gearbox Control Rod 2. Before installing the bin adapter pieces, pop out the control rod holes (as noted below). Figure 21.
  • Page 41 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 22. Slide Bin Adapter Piece on Lower Gearbox Control Rod 4. Slide the bin adapter piece on the side of the high output u-trough and up against the bin wall (see Figure 23).
  • Page 42 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 24. Position Bin Adapter Top Piece 6. Push the bin adapter pieces up against the bin wall. Two corrugated sponge strips (not supplied) can be arranged as shown in Figure Figure 25.

  • Page 43: Reassemble The E-Sump Controls

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 26. Screwing Bin Adapter Pieces 9. Apply spray foam (purchased separately) in the following locations for sealing: • Along the top and bottom seams of the bin adapter where it meets the bin wall. •...

  • Page 44: Install Tandem Gearboxes In The Center Sump

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 27. Assemble Gearbox Shift Handle 6.8. Install Tandem Gearboxes in the Center Sump 1. Confirm each gearbox is filled with gear oil. Note Gearboxes are supplied from the factory with EP90 gear oil up to the vented fill plug. Keep the tandem gearboxes level when filling or checking the oil level, as shown in Figure 28 on page BU-0101740 R5...
  • Page 45 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 28. Check the Oil Level 2. Fully open the center sump gate and tilt the tandem gearboxes into the center sump and insert the lower gearbox shaft through the hole in the center sump divider wall (see Figure 29).
  • Page 46 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 30. Attach Flighting to Lower Gearbox 4. Fasten the gearbox mount bracket (1) to the center sump divider wall using three 1/2” x 1-1/2” bolts (2), flat washers (3), and nylon locknuts (8) (see Figure 31).
  • Page 47 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 32. Connect Lower Gearbox Shifting Linkage to Control Rod 7. Test gearbox for engagement: Move the gearbox shift handle to the engaged position (B) and pin in place (see Figure 33 on page 48).
  • Page 48 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 33. Moving the Gearbox Shift Handle 10. Install the gearbox cover (15) onto the center sump divider wall with six #14 x 5/8” self-tapping screws (16) (see Figure 34 on page 49).
  • Page 49 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 34. Attach Gearbox Cover to Center Sump 11. Install the bottom access panel (17), rubber seal (18), and top access panel (19) with nine #14 x 5/8” self- tapping screws (16) (see Figure 35).

  • Page 50: Floor Plank Completion And Sump Grates

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.9. Floor Plank Completion and Sump Grates 1. Before installing the floor planks, check that all bolts and nuts on the underfloor auger are tight. 2.
  • Page 51 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 37. Install Grate(s) for Intermediate Sump(s) and E-Sump BU-0101740 R5...

  • Page 52: Assemble The U-Trough Extension (Optional)

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.10. Assemble the U-Trough Extension (Optional) Optional u-trough extensions are available in lengths of 3’, 4.5’, 6’ and 9’. 1. Pull out the underfloor auger flighting (1) far enough to access the hole in the end of flighting. Fasten the flighting connecting shaft onto the underfloor flighting (1) with a 7/16”...
  • Page 53 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 39. Mount Extension Trough onto Underfloor Flange BU-0101740 R5...

  • Page 54: Assemble The Incline Powerhead (Optional)

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.11. Assemble the Incline Powerhead (Optional) When equipped with an incline powerhead: 1. Pull out the underfloor flighting (1) far enough to access the hole in the end of flighting. Install the transition flighting (2) with a 7/16"...
  • Page 55 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 41. Fasten the Incline Assembly to the Underfloor Auger 4. Check and tighten two 3/8” set screws (14) in the two threaded holes of the universal joint end (15) which is connected to the transition flighting stub shaft (8) (see Figure 42).
  • Page 56 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 5. Check and tighten two 3/8” set screws (14) in the two threaded holes of the universal joint end (16) which is connected to the incline flighting stub shaft (11) (see Figure 43).

  • Page 57: Assemble The Electric Powerhead (If Equipped)

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 45. Assembled Incline 6.12. Assemble the Electric Powerhead (if Equipped) 1. Horizontal Powerhead only: Pull out the underfloor auger flighting (2) far enough to access the hole in the end of flighting.
  • Page 58 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 47. Mount Powerhead on the Underfloor Auger 4. Place the bearing lock collar (8) onto the flighting shaft. Use a hammer and punch to rotate the lock collar clockwise so that it seats onto the inner race of the bearing.

  • Page 59: Electric Motor Installation / Alignment (If Equipped)

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.13. Electric Motor Installation / Alignment (if Equipped) 1. Place the electric motor (1) onto the motor mount (2) and secure with the motor mounting hardware, see Figure 50 on page 60.
  • Page 60 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Note The correct operating tension is the lowest tension at which the belts will not slip under peak load conditions. 11. Tighten all the set screws on the pulleys. Note Once all bolts and set screws are tightened, re-check alignment.

  • Page 61: Assemble The Hydraulic Powerhead (If Equipped)

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.14. Assemble the Hydraulic Powerhead (if Equipped) 1. Install two 10 MORB x 1/2" FNPSM fittings (1) into the hydraulic motor (2). 2. Mount the hydraulic motor (2) to the cover plate (3) using two 1/2" x 1–3/4" bolts (4) and nylon locknuts (5).
  • Page 62 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 7. Mount the powerhead onto the underfloor auger with eight 1/2" x 1–1/4" bolts (14) and nylon locknuts (15). Note Hydraulic hoses that connect the hydraulic motor to the tractor are not supplied. Figure 53.

  • Page 63: Install The Sweep End Wheel, Flighting, And Backboard

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.15. Install the Sweep End Wheel, Flighting, and Backboard 1. Install the end wheel sub-assembly (1) onto the end of the backboard with three 3/8” x 1” bolts (5), lock washers (6), flat washers (7), and serrated nuts (8) (see Figure 54).
  • Page 64 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 55. Connect Sweep Flighting to Upper Gearbox 3. Fasten the backboard mounting bracket (14) to the upper gearbox (15) with four 1/2” x 1-1/2” bolts (16) and lock washers (17) (see Figure 56 on page 65).
  • Page 65 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 56. Attach Backboard Mounting Bracket on Upper Gearbox 4. Secure the backboard pivot pin (18) between the backboard mounting bracket (14) and backboard connector (19) with two 1/4” x 1-1/2” bolts (20) and nylon locknuts (21) (see Figure 57).

  • Page 66: Set Backboard Clearance

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 5. Fully tighten the four bolts (16) that fasten the backboard mounting bracket to the upper gearbox (see Figure 56 on page 65). 6.16. Set Backboard Clearance 1.

  • Page 67: Install The Sweep Stop

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 59. Adjusting Sweep Backboard Height near Center Sump 3. Rotate the backboard so that its lower scraper is resting on 1/4” wood blocks which are placed underneath the backboard scraper every 3’...
  • Page 68 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 60. Install the Sweep Stop 4. Measure 3–1/8" from the top of the sweep stop to mark and drill the hole for the cable. The hole should be as close to 1/8"...

  • Page 69: Testing

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 61. Route the Cable 3-1/8" 6.18. Testing 1. Ensure that the power to the bin unload system is shut down and locked out. 2. Ensure that there are no obstructions in the sumps, sweep flighting, or sweep path along the bin floor. 3.
  • Page 70 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Use the locking pin to lock the gearbox shift handle into the engaged or disengaged position at all times. Failure to do so will result in damage to gearbox. Figure 62.

  • Page 71: Adjust The Bin Sweep Extension

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM To prevent damage to the unload system, DO NOT engage bin sweep while underfloor auger is operating. 7. Perform a test-run of the bin sweep (one full revolution around bin). During testing check the general function of the system and monitor the following: a.

  • Page 72: Attach The Westeel Brand Logo Decal

    6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 6.20. Attach the Westeel Brand Logo Decal 1. Apply the brand logo decal to the pulley guard (see Figure 64). Important Do not cover any existing safety or instruction decals with the brand logo decal. 2.
  • Page 73 6. ASSEMBLY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM Figure 65. Placement for the Brand Logo Decal (Hydraulic Powerhead) BU-0101740 R5...

  • Page 74: Specifications

    7. SPECIFICATIONS EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 7 7 . . S S p p e e c c i i f f i i c c a a t t i i o o n n s s 7.1.

  • Page 75: Bin Unload System Sizes

    7. SPECIFICATIONS EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 7.2. Bin Unload System Sizes Bin Unload System Models (Bin Diameters) 24’ 27’ 30’ 33’ 36’ 39’ 42’ 45’ 48’ 51’ 54’ 60’ BU-0101740 R5...

  • Page 76: Power Requirements

    7. SPECIFICATIONS EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 7.3. Power Requirements Table 8. Electric Motor Requirements Bin Unload Model (Bin System Horsepower (hp) Requirements with Sweep Diameter) Standard Duty (7" Sweep Flighting) Heavy Duty (8.66" Sweep Flighting) 27' / 30' / 33' 36' / 39' 42' / 45'...

  • Page 77: Bin Unload Limited Warranty

    Warranty Period. Labor costs associated with the repair of the warrantied equipment are not covered by AGI. Any defects must be reported to AGI before the expiry of the Warranty Period and defective parts identified during the Warranty Period must be returned to the factory, or an authorized AGI dealer or distributor, with transportation charges prepaid.
  • Page 78 450 Desautels Street P.O. Box 792 Winnipeg, Manitoba, R3C 2N5 Canada Phone: 1-888-937-8335 Website: www.westeel.com Email: customerservice.winnipeg@westeel.com ©Ag Growth International Inc. 2020 Printed in Canada If you have any comments or questions on this manual, or find an error, email us at comments@aggrowth.com. Please include the part number listed on the cover page in your message.

This manual is also suitable for:

Westeel easyflow2 high outputWesteel easyflow2 100 series

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