Shock absorber kit for suzuki dr-z 400 sm (2 pages)
Summary of Contents for Ohlins DU 871
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After market Kit for Ducati Multistrada 1200 DU 871 Owner’s Manual/ Mounting Instructions...
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Öhlins Headquarters Upplands Väsby, Sweden Öhlins Racing AB - The Story Congratulations! You are now the owner of an It was the 1970’s, a young man named Kenth Öhlins product. More than two hundred World Öhlin spent most of his spare time pursuing his Championships and other major world titles are favourite sport: motocross.
BefORe yOu BegIn ⚠ Kit contents arningg! Before installing this product, read the Safety Precautions Description Part no and the information in this manual thoroughly. The shock Shock absorber DU869 absorber/front fork/steering damper is an important part of Front fork FG868 your vehicle and will affect the stability.
SAfeTy PRecAuTIOnS general arnings SAfeTy SyMBOlS In this manual, mounting instructions and other techni- noteg! cal documents, important information concerning safety is The shock absorber/front fork/steering damper is an impor- distinguished by the following symbols: tant part of the vehicle and will affect the stability. noteg! The Safety Alert Symbol means: Warning! Your safety Read and ensure you understand the information in this...
1 DeSIgn The TTX ec Shock Absorbers Congratulations on your purchase of the After market Kit for Ducati Multistrada 1200 and thank The TTX is a twin tube shock absorber and you for choosing Öhlins Suspension Technology. always has a positive damping pressure build The system by Öhlins consists of a TTX shock up, it is therefore ideal to equip with EC adjust- absorber, NIX front fork, dashboard, SCU and a...
2 MOunTIng InSTRucTIOnS Mounting Instructions 2.1 Before you begin ..............6 2.2 Install the Öhlins Front Fork ..........6 2.3 Install the Öhlins Shock Absorber ........7 2.4 Install the SCU ..............8 2.5 Install the Öhlins Dashboard ..........8 2.6 Install the Wire Harness ............
2 MOunTIng InSTRucTIOnS 2.2.7 Install the fender brackets (21644-02) with the screws (04757-10) provided in the kit. Tightening torque 5-7 Nm. Use thread locking fluid, Loctite 243 or similar on the screws. 2.2.8 Reinstall the wheel, brake calipers, ABS sen- sor (if any) and front fender.
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2 MOunTIng InSTRucTIOnS 2.3.5 2.3.10 Remove the original preload adjuster. Install the preload adjuster motor in the rubber mounts assembled in step 2. 2.3.6 2.3.11 Remove the lower and upper attachments of the original shock absorber. Remove the origi- Reinsert the upper left screw to the rear sub nal shock absorber.
2 MOunTIng InSTRucTIOnS 2.4 Install the Scu 2.4.1 2.4.1 Insert the Öhlins SCU into the rubber mount provided with the kit. 2.4.2 Fasten the rubber mount with the SCU on the left side of the rear sub frame. Use tie raps to fasten.
2 MOunTIng InSTRucTIOnS 2.6.2 2.6 Install the ire harness Connect the connectors/cables, but not K1 2.6.1 and K2 yet, according to the schematic figure. Remove the air deflector on the left side. Note that D shall not be connected. 2.6.3 2.6.1 Fasten the cables with the tie raps provided, where needed.
2 MOunTIng InSTRucTIOnS 2.7 Install the electrical Tap connector ⚠ arningg! Do not perform the following steps with the battery termi- 2.7.1 nals (K1 and K2) connected. 2.7.1 Cut a 30mm incision in the cover of the 12V power supply outlet cable. Locate the red/blue cable.
3 SPRIng PRelOAD When adjusting the spring preload you move the spring seat. This will decrease or increase the initial spring force, which will lower or raise the motorcycle ride height. The spring preload is fundamental for the function of the suspension. If the preload is incorrectly set, any other adjustments will not help to get the intended performance from the suspension.
4 DAShBOARD uSeR guIDe 4.1 Introduction The Öhlins Dashboard features an intuitive touch screen interface designed to make navigation easy for everyone. With the dash- board the rider can easily switch between different suspension characteristics maps for the three riding modes; urban, tour- ing and sport.
4 DAShBOARD uSeR guIDe 4.2 Screen navigation A Arrows up/down to navigate in the menu. B Pressure area. Short press Toggle within menu Long press Enter menu to change setting C Return arrow/ Confirm D Error indication - Contact Öhlins E Load mode 4.3 calibrate Spring Preload 4.4.2...
4 DAShBOARD uSeR guIDe 4.4 Dashboard Menus 4.4.1 Riding Mode There are 3 riding modes; URBAN TOURING SPORT To change riding mode; Press the arrows up/down (1) or short press in the middle of the screen (2) to toggle between the three modes.
4 DAShBOARD uSeR guIDe 4.5 load Mode There are 3 load modes; Rider only (A) Rider with luggage (B) Rider and passenger (C) To change load mode; Long press on the load mode symbol. Navigate between the three load modes with the arrows up/down or with short press in the middle of the screen.
4 DAShBOARD uSeR guIDe 4.7 Settings Menu To reach the Settings menu switch the ignition on and press, long press, the screen. There are 6 different selections in the settings menu; cAl SPRIng PRelOAD Calibrate spring preload. Performed after installation. DISPlAy cOnTRAST Adjust the display contrast (0-100%) AcTIVe BAcKlIghT...
5 InSPecTIOn AnD MAInTenAnce Preventive maintenance and regular inspection reduces the risk of poor performance. If there is any need for additional service, please contact Öhlins. cleaning Inspection points Clean externally with soft detergent. Shock Absorber Use compressed air. Ensure that all dirt is 1.
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5 InSPecTIOn AnD MAInTenAnce front fork 1. Check for external oil leakage. 2. Check the inner fork leg for scratches, dents or other defects (that might harm the seal/ bushing). 3. Check fastening of fender brackets and brake caliper. 4. Check fastening to the vehicle. Recommended Service Intervals Regular street use: Once a year or every 5000 km...
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Your Öhlins retailer: Öhlins Racing AB Box 722 Phone: +46 (0)8 590 025 00 Se-194 27, upplands Väsby fax: +46 (0)8 590 025 80 www.ohlins.com Sweden...
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