Master C150 Service And Repair Manual

Combogear right angle c-face reducers

Advertisement

Quick Links

INSTRUCTION MANUAL 499430
®
MASTER COMBOGEAR
RIGHT ANGLE C-FACE REDUCERS
SERVICE AND REPAIR
SIZES C150, C200, C262, C350
WARNING: Because of the possible danger to person(s) or property which may result from improper use of products, it is important that correct
procedures be followed. Products must be used in accordance with the Engineering information specified in the catalog. Proper installation, operation
and maintenance procedures must be observed. The instructions in the instruction manuals must be followed. Inspections should be made as
necessary to assure safe operation under prevailing conditions. Proper guards and other suitable safety devices or procedures as may be desirable or
as may be specified in safety codes should be provided, and are neither provided by Master Power Transmission nor are the responsibility of Master
Power Transmission. This unit and its associated equipment must be installed, adjusted and maintained by qualified personnel who are familiar with the
construction and operation of all the equipment in the system and the potential hazards involved. When risk to persons or property may be involved, a
failsafe device must be an integral part of the driven equipment beyond the speed reducer output shaft.
3300 Tenth St. / Columbus, IN 47201 / (888) 616-1094
www.master-pt.com
Master ComboGear Right Angle Reducer Instruction Manual 499430
10/2013

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the C150 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Master C150

  • Page 1 Proper guards and other suitable safety devices or procedures as may be desirable or as may be specified in safety codes should be provided, and are neither provided by Master Power Transmission nor are the responsibility of Master Power Transmission.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS GENERAL INFORMATION ............................3 PRODUCT DESCRIPTION ............................ 3 NOMENCLATURE..............................3 APPLICATION INFORMATION..........................4 WARRANTY ................................4 MOUNTING POSITIONS ............................4 CHANGING OUTPUT SHAFT FROM K1 TO L1 (AND L1 TO K1)..............4 MOTOR INSTALLATION......................
  • Page 3: General Information

    C-Face motor adapter and 3-piece flexible coupling. separately in a range of inch and metric bore sizes. This product is available in two basic configurations: NOMENCLATURE The part number indicates all the essential characteristics of the MASTER ComboGear. MASTER ComboGear MASTER ComboGear...
  • Page 4: Application Information

    APPLICATION INFORMATION See Lubrication section. The MASTER ComboGear reducer is designed to operate within the following temperature limits: NOTE: The following mounting positions are generic in that many other assemblies of feet and flanges Ambient –10 to +165 °F...
  • Page 5: Motor Installation

    Marks of contact will be made by MOTOR INSTALLATION the worm in the bluing on the wormgear teeth. The MASTER ComboGear uses a standard NEMA C- 10. Remove the open bearing housing and face motor with a 3-piece flexible coupling. IEC motor intermediate shaft assembly.
  • Page 6: Installation

    INSTALLATION IMPORTANT! While the basic MASTER ComboGear reducer is suitable for any approved mounting position, different oil levels are required for mounting positions other than K1/L1/S1. You must add the required amount of oil for the desired operating position. IMPORTANT: RIGID MOUNTING OF THE REDUCER IS NOT RECOMMENDED.
  • Page 7: Twin Tapered Bushing Removal

    Shaft collars are tighten slightly. used on the C150 & C262 only. The C200 & C350 do not require shaft collars as there is sufficient thread engage- 8. Alternately and evenly tighten the screws in the ment for the setscrews in the hollowshaft.
  • Page 8 1 7/8 1 5/16 1 15/16 C262 C350 C262 1 3/8 C350 MAX. BORE 2 3/16 C262 1 7/16 ONLY THE C150 AND C262 CASE SIZES REQUIRE A SHAFT COLLAR USE THIS DIAGRAM FOR THE C150 AND C262 MASTER COMBOGEAR...
  • Page 9: Torque Arm Mounting Positions

    This is designated as the “radius arm” in Figure 3. Tie rod kits are available from Master.
  • Page 10: Maintenance

    C350 168 oz. 6" 235 oz. 4" 235 oz. 4" 256 oz. / " The MASTER ComboGear reducer requires SOLID OUTPUT SHAFT little maintenance, but an occasional inspection to Assm. check for hardware security, mounting integrity, Dist “A” “A” “A”...
  • Page 11: Output Seal Replacement

    5. Remove the input coupling (2 set screws). Slide the OUTPUT SEAL REPLACEMENT – ALL input seal carrier off of the input shaft. Never remove a seal by driving a screwdriver between 6. Press the input seal out of the seal carrier. Clean the the seal lip and the shaft seal surface.
  • Page 12: Bolt Types And Torques

    5. Rotate the input shaft at least 60 turns monthly to Case Input Torque Bearing Torque redistribute the lubricant. Size Adaptor Grade 5 Housing Grade 8.8 C150 5/16x18 156 in.lbs. M8x1.25 230 in.lbs. Return to service from long term storage: C200 5/16x18 156 in.lbs. M8x1.25 230 in.lbs. C262 3/8x16 276 in.lbs.
  • Page 13 Renewal Parts Solid Output Shaft MASTER ComboGear SIZES C150B – C350B...
  • Page 14 (3) BOLT ON PLATE ADAPTER, MUST USE 180 C-FACE ADAPTER FOR COMPLETE ASSEMBLY. (4) SIZE C350 USE QTY. 16. (5) FOR VERTICAL OUTPUT SHAFT MOUNTING REPLACE ONE STANDA RD HOUSING WITH: 07920626B FOR C150, 07920620C FOR C200, 08692304B FOR C262, 08693310B FOR C350.
  • Page 15 Renewal Parts Straight Bore MASTER ComboGear SIZES C150S – C350S...
  • Page 16 * RECOMMENDED SPARE PARTS FOR MINIMUM PROTECTION FOR A-5 MOUNTING ONLY USE SEALED BEARING 07914703F FOR C150, USE 07914703DD FOR C200, USE 07914703R FOR C262, USE 07914703B V FOR C350. BOLT ON PLATE ADAPTER FOR C200. MUST USE 56/140 C-FACE ADAPTER FOR COMPLETE ASSEMBLY.
  • Page 17 Renewal Parts Twin Tapered Bore MASTER ComboGear SIZES C150T – C350T...
  • Page 18 (3) BOLT ON PLATE ADAPTER. MUST USE 180 C-FACE ADAPTER FOR COMPLETE ASSEMBLY. (4) SIZE C350 USE QTY. 16. (5) FOR VERTICAL OUTPUT SHAFT MOUNTING, REPLACE ONE STANDARD H OUSING WITH: 07920626B FOR C150, 07920620C FOR C200, 08692304B FOR C262, 08693310B FOR C350.
  • Page 19 Gear Chart – MASTER ComboGear SOLID OUTPUT SHAFT SIZE C150B SIZE C200B WORM WORM HELICAL HELICAL WORM WORM HELICAL HELICAL RATIO SHAFT GEAR PINION GEAR RATIO SHAFT GEAR PINION GEAR 5 X 1.50 276068 60241102 07915819B 07915613B 9.42 5 X 1.84...
  • Page 20 Gear Chart – MASTER ComboGear STRAIGHT & TAPER BORE OUTPUT SIZE C150S & T SIZE C200S & T WORM WORM HELICAL HELICAL WORM WORM HELICAL HELICAL RATIO SHAFT GEAR PINION GEAR RATIO SHAFT GEAR PINION GEAR 5 X 1.50 276068...

This manual is also suitable for:

C35C262C200

Table of Contents