E-Z-GO 295cc Shop Rebuild Manual page 5

ENGINE MEASUREMENTS AND SPECIFICATIONS
ENGINE MEASUREMENTS AND SPECIFICATIONS
• Check Flatness of Crankcase, End Cover and Cylinder Head .......... ......................................... C-1
• Crankcase Cylinder Bores ................... ............................................. ......................................... C-2
• Crankcase and End Cover Crankshaft Bearing Bores ...................... ......................................... C-2
• Crankshaft Journals and Gear............. ............................................. ......................................... C-2
• Crankcase and End Cover Balancer Shaft Bearing Bores ................ ......................................... C-2
• Balancer Shaft Journals and Gear....... ............................................. ......................................... C-2
• Piston................................................... ............................................. ......................................... C-2
• Wrist Pin .............................................. ............................................. ......................................... C-3
• Connecting Rod ................................... ............................................. ......................................... C-3
• Cylinder Head Cam and Rocker Shaft Bores .................................... ......................................... C-3
• Valves Guides and Seats..................... ............................................. ......................................... C-3
• Valves and Valve Springs .................... ............................................. ......................................... C-3
• Camshaft ............................................. ............................................. ......................................... C-3
• Rocker Shaft and Rocker Arms ........... ............................................. ......................................... C-3
• Piston Ring Gap................................... ............................................. ......................................... C-3
• Torque Specifications........................... ............................................. ......................................... C-3
ENGINE REASSEMBLY
CRANKCASE ASSEMBLY
• Honing the Cylinder Bores................... ............................................. ......................................... D-1
• Pistons and Connecting Rods ............. ............................................. ......................................... D-1
• Piston Rings......................................... ............................................. ......................................... D-2
• Crankcase End Cover.......................... ............................................. ......................................... D-2
• Crankcase Bearings ............................ ............................................. ......................................... D-2
• Crankshaft Bearing .............................. ............................................. ......................................... D-3
• Crankshaft and Balancer Shaft Seals.. ............................................. ......................................... D-3
• Crankshaft ........................................... ............................................. ......................................... D-3
• Pistons ................................................. ............................................. ......................................... D-3
• Balancer Shaft ..................................... ............................................. ......................................... D-3
• Checking Crankshaft and Balancer Shaft Endplay ............................ ......................................... D-4
• End-Play Spacers ................................ ............................................. ......................................... D-4
• Oil Feed O-Ring................................... ............................................. ......................................... D-4
• Crankcase End Cover Gasket ............. ............................................. ......................................... D-4
• Crankcase End Cover.......................... ............................................. ......................................... D-4
• Oil Pump Gear Rotors ......................... ............................................. ......................................... D-5
Page iv
TABLE OF CONTENTS
Engine Shop Rebuild and Parts Manual
Section
C
D
Page No.