Badger Meter SDI Series User Manual
Badger Meter SDI Series User Manual

Badger Meter SDI Series User Manual

Insert style flow sensor, battery powered
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Flow Sensors
Insert Style Flow Sensors
SDI Series, Battery Powered
User Manual
SEN-UM-00217-EN-10 (May 2017)

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Summary of Contents for Badger Meter SDI Series

  • Page 1 Flow Sensors Insert Style Flow Sensors SDI Series, Battery Powered User Manual SEN-UM-00217-EN-10 (May 2017)
  • Page 2 Flow Sensors, Insert Style Flow Sensors, SDI Series, Battery Powered Page ii SEN-UM-00217-EN-10 May 2017...
  • Page 3: Table Of Contents

    User Manual CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Models Available .
  • Page 4 Flow Sensors, Insert Style Flow Sensors, SDI Series, Battery Powered Page iv SEN-UM-00217-EN-10 May 2017...
  • Page 5: Introduction

    INTRODUCTION The Data Industrial® SDI Series impeller flow sensor offers unparalleled performance for liquid flow measurement in closed pipe systems in an easy to install economical package . Impeller sensors offer a quick response to changes in flow rate and are well suited to flow control and batch type applications in addition to flow monitoring .
  • Page 6: Battery Powered Ordering Matrix

    Electronic Outputs Battery Powered Flow Sensors Ordering Matrix MATERIAL Stainless Steel / PPS Tip Brass / PPS Tip (not available with hot tap) Stainless Steel / PEEK Tip TYPE Direct Insert for Pipe 1-1/2" thru 10" * Direct Insert for Pipe 12" thru 36" * Direct Insert 36"...
  • Page 7: Mechanical Installation

    . Data Industrial flow sensors are designed to operate reliably under adverse conditions, but the following recommendations should be followed to ensure maximum system accuracy: DATA INDUSTRIAL SDI Series Sensor 10 x Pipe Dia 5 x Pipe Dia FLOW Figure 2: Minimum recommended straight run distance 1 .
  • Page 8: Installation For Direct Insert Models

    The insertion depth and alignment of the sensor are critical to the accuracy of the flow measurement . The impeller must be at the same location in the pipe as it was during calibration . Badger Meter provides sensors with different stem lengths . Longer stems are intended for use in larger diameter pipes and shorter stems for use in smaller pipelines .
  • Page 9 Mechanical Installation 4 . Locate the sensor rotor assembly a fixed distance from the center of the pipe . To position the impeller at this depth, a reference measurement for Mounting the pipe size and schedule is used . Adapter a .
  • Page 10: Installation For Hot Tap Models

    The insertion depth and alignment of the sensor are critical to the accuracy of the flow measurement . The impeller must be at the same location in the pipe as it was during calibration . Badger Meter provides sensors with three different stem lengths . Longer stems are intended for use in larger diameter pipes and shorter stems for use in smaller pipelines .
  • Page 11 1 in . NPT end of the valve into the saddle using pipe joint compound . 4 . Attach the tapping adapter, (Badger Meter/Data Industrial Part# A-1027) to the top of the valve (make sure O-ring is properly seated in the O-ring groove in the top of the ball valve assembly) . It is recommended at this point that you open the valve and connect the A-1027 to a water or AIR Source to pressure test the saddle and valve-threaded joint .
  • Page 12 Mechanical Installation e . Slide the collar along the shaft until its bottom surface is at the mark on the stem . Tighten the cap screw on the collar . When the sensor is reassembled, this will set the insertion depth of the sensor . Make sure to hold the sensor up tight against the cover when installing it onto the valve, to prevent the possibility of damaging the impeller by striking the closed ball of the valve .
  • Page 13 . The required battery is a 3V lithium “C” size that can be purchased through Badger Meter . The battery supplied by Badger Meter has the connector required to plug it into the power header . Figure 12...
  • Page 14 Programming Wiring Pulse Output The optional pulse output of the Battery Powered SDI is a scaled pulse output that is set in the programming software . The output type is an open collector transistor closure with a maximum sinking current of 100 mA . The cable that plugs into the existing pigtail from the PC board is PN 807021 .
  • Page 15: Programming

    Programming PROGRAMMING To program Badger Meter SDI Series sensors, install the Data Industrial programming software on a computer and enter data in the templates of the Windows based program following these steps . ® 1 . Load the interface software onto the computer .
  • Page 16 Programming 6 . Program the parameters using the following screens as reference . OTE 1 After you press Send, the status bar shows programming progress . It may take up to 1-1/2 minutes to program the Battery Powered SDI . When the status bar says “updated”, the Battery Powered SDI is programmed . OTE 2 After you press Exit, it takes about 10 seconds to go back to the operating display and refresh the Flow Rate and Flow Total .
  • Page 17: Customer Reference Number Tables

    Customer Reference Number Tables CUSTOMER REFERENCE NUMBER TABLES Table A1 – Customer Reference Number Pipe Pipe Schedules Size O.D. Description 40s/Std SDR21 Wall 0 .109 0 .109 0 .145 0 .145 0 .200 1-1/2 in . 1 .900 Insertion Depth 0 .58 0 .58 0 .54...
  • Page 18 Customer Reference Number Tables Table A1 – Customer Reference Number Pipe Pipe Schedules Size O.D. Description 40s/Std SDR21 Wall 0 .250 0 .250 0 .688 0 .375 1 .219 24 in . 24 .000 Insertion Depth 3 .53 3 .53 3 .39 3 .49 3 .23...
  • Page 19 Customer Reference Number Tables Table A4 – Customer Reference Number PVC AWWA C900 Size Description CL100 Wall 0 .192 Insertion Depth 4 in . 4 .800 1 .77 Customer Ref # 2-27/32 Wall 0 .276 Insertion Depth 6 in . 6 .900 1 .90 Customer Ref #...
  • Page 20: K & Offset Tables

    K & Offset Tables K & OFFSET TABLES Table B1 – Estimated* K & Offset Pipe Pipe Schedules Size O.D. CS 5 SS 5 CS 10 SS 10 CS 40 SS 40 CS 80 SS 80 1-1/2 0 .427271 0 .427271 0 .380552 0 .380552 0 .341075...
  • Page 21 K & Offset Tables Table B2 – Estimated* K & Offset Copper Tube Type Size O.D. 1-1/2 0 .277993 1 .625 — — — in . Offset 0 .063685 0 .509285 2 in . 2 .125 — — — Offset -0 .043054 2-1/2 0 .784450...
  • Page 22: Specifications

    Enclosure Remote Polycarbonate w/ Neoprene® sealed cover . Meets NEMA 4X specifications . Programming A-303 connector cable and SDI Series software 8 character, 3/8 in . (10 mm) LCD Display (Optional) STN (Super Twisted Nematic) display Annunciators for rate, total, totalizer multipliers, low battery, flow direction ASDIB-20 Programming kit- battery powered A-301 connector cable or USB 07101 5 ft (1 .5 m) extension cable...
  • Page 23: Power Specifications

    Specifications Power Specifications Unidirectional Bidirectional Battery Operated Raw Pulse Analog Loop Scaled Pulse Analog Loop Scaled Pulse Scaled Pulse Option 0 Option 1 Option 2 Option 5 Option 6 Option 2 Number of Wire Connections 12…30V AC 12…30V AC 12…30V AC Operating Voltage 8…35V DC 12…35V DC...
  • Page 24 The Americas | Badger Meter | 4545 West Brown Deer Rd | PO Box 245036 | Milwaukee, WI 53224-9536 | 800-876-3837 | 414-355-0400 México | Badger Meter de las Americas, S.A. de C.V. | Pedro Luis Ogazón N°32 | Esq. Angelina N°24 | Colonia Guadalupe Inn | CP 01050 | México, DF | México | +52-55-5662-0882 Europe, Eastern Europe Branch Office (for Poland, Latvia, Lithuania, Estonia, Ukraine, Belarus) | Badger Meter Europe | ul.

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