Votronic VCC 1212-20 C Installation And Operating Manual

Votronic VCC 1212-20 C Installation And Operating Manual

Charging converter

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Installation and Operating Manual
Fully automatic charging converter (booster), B2B Battery to Battery charger for optimum
charging of the battery in the living area during driving. Designed for operation at a 13-pole
trailer connector for caravan and living compartments.
VCC 1212-20 C
Input 12 V / max. 20 A
Please read these mounting instructions and the operating manual completely and
attentively.
Particularly observe page 11 "Safety Regulations and Appropriate Application",
prior to starting connection and start-up.
The unit is primarily designed for operation at the 13-pole trailer connector of the towing vehicle for charging of the
caravan battery. Its automatic control ensures, that the rating of the connector and the vehicle's electric system in front of
it (12 V / max. 20 Amperes) will not be exceeded. The efficiency of the unit results from this aspect.
The unit is installed in the caravan, in the living compartment. It supplies the optimum charging voltage for the battery -
independently of the vehicle's board voltage fluctuations or voltage losses of cables/connectors.
This is realized by 4 adjustable charging programs IU1oU2 for conventional lead-acid, gel, AGM batteries or advanced
Lithium LiFePO4 supply batteries. They allow unattended, quick and gentle full charging from any charging state with
subsequent trickle charging.
Depending on the driving condition, the voltage of modern EURO standard 6, 6 + plus- vehicles with energy-saving,
intelligent generators fluctuates considerably (12.6 V ... 15.5 V). These fluctuations are now completely equalized by the
charging converter to ensure uniform charging of the BOARD battery and protection of the 12 V consumers, which are
connected to that battery.
Due to the higher charging current rates, which are now possible, shorter charging times and fully charged batteries are
achieved, even with conventional generators and long connection cables.
 The efficient charging converter ensures high charging capacity, already within short distances.
 Full charging when driving longer distances.
 It increases or reduces the voltage to the level, which is required for precise charging of the BOARD battery for the
living room with the optimum charging characteristic line.
 The charging converter excels by its compact design, low weight (high-frequency switch mode boost and buck
converter technology) and powerfully dimensioned power components for safe operation.
 The simultaneously supplied 12 V consumer loads are protected against overvoltage and voltage fluctuations.
 The integrated recharging branch 12 V/0 ... 1 A provides charging/trickle charging of the vehicle's 12 V battery in case
of extended standstill periods. It will be activated automatically with external charging of the BOARD battery by means
of a mains supply charger.
Further Characteristics of the Unit:
 The charging voltage is free from peaks and is controlled in such a way, that overcharging of the batteries is excluded.
 Fully Automatic Operation: The unit is permanently connected to the batteries, and it is automatically activated by the
running generator of the vehicle. Battery discharge in case of an engine stop is avoided.
 Charging aid for deeply discharged lead batteries or switched-off LiFePO4 batteries: Gentle preliminary charging of the
(lead-acid, gel, AGM) battery or automatic reactivation of the Li battery, if consumers are possibly still switched-on.
 Parallel and Floating Operation: In case of simultaneous consumption, the battery will either continue to be charged or
maintained via trickle charging. Calculation and control of the adaptation of the charging times is effected automatically
by the unit.
 Unattended Charging: Multiple protection against overload, overheating, overvoltage, short circuit, incorrect behaviour
and back discharge of the battery by electronically controlled gradual reduction down to separation of unit and battery.
 Integrated On-board Mains Suppression Filter: Unproblematic parallel operation of further charging sources (mains
supply chargers, solar systems).
 Charging Cable Compensation: Automatic compensation of voltage losses on the charging cables.
 Connection for Battery Temperature Sensor (Sensor 825 included in the standard delivery scope):
Lead batteries (acid, gel, AGM): In case of low outside temperatures, full charging of the weak battery is improved by
automatic adaptation of the charging voltage to the battery temperature, and in case of summery temperatures
unnecessary battery gassing and battery load will be avoided.
LiFePO4 Batteries: Battery protection in case of high temperatures and particularly in case of low temperatures
below 0 °C.
Output 12 V / max. 24 A
No. 3321

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Summary of Contents for Votronic VCC 1212-20 C

  • Page 1 Fully automatic charging converter (booster), B2B Battery to Battery charger for optimum charging of the battery in the living area during driving. Designed for operation at a 13-pole trailer connector for caravan and living compartments. VCC 1212-20 C No. 3321 Input 12 V / max. 20 A Output 12 V / max.
  • Page 2 12 V signal No. 10.  During extended standstill periods and charging of the BOARD battery (mains, solar), the recharging branch of the VCC 1212-20 C (12 V/0…1 A) can be used for trickle charging of the vehicle's STARTER battery.
  • Page 3 --3-- General Connection Plan for Operation without Connector, such as in smaller campers or boats: Always install the unit as close as possible to the BOARD battery. Connection "D+": With "D+": Control input for charging converter ON / OFF (preferential). Without "D+": Charging converter operates voltage-controlled (also refer to Function Selection, page 5, 2).
  • Page 4: Installation Of The Unit

    --4-- Installation of the Unit Install the charger near the BOARD battery to be charged (for short charging cables) at a clean, level and hard mounting surface, which is protected from moisture, humidity and aggressive battery gases. The unit can be installed in any position. Despite the charger's high efficiency, heat is produced, which is brought out of the casing by means of the built-in fan.
  • Page 5: Battery Temperature Sensor

    --5-- "D+": Control input charging converter ON / OFF and function selection: Two (2) operating modes for automatic ON / OFF control of the unit are possible: Connection of terminal "D+": Activation of the charging converter by control signal of the vehicle: This operating mode is to be used for the caravan living compartment via plug connections, for conventional generators/vehicles, as well as for EURO standard 6, 6+ vehicles with energy management, start/stop, strongly varying voltages of generator/STARTER batteries during energy recovery etc.
  • Page 6: Pilot Lamps

    --6-- LiFePO4 Batteries: Installation: The thermal contact of sensor and inside temperature of the battery should be well. Thus, it should be screwed down to the negative pole of the battery, because in most of the cases, this is the cooler side (the positive pole is often biased by the exhaust heat of internal fuses of the battery, electronic systems for cell equalization, balancers etc.) Function: In case of abnormal battery temperatures, such as <...
  • Page 7 --7-- Function of the Power Control: The charging converter is voltage-controlled or activated via the control input "D+". It will be deactivated automatically if the engine is switched-off. It starts with minimum charging capacity. After the engine start, also the STARTER battery shall be charged immediately and its starting capacity shall be maintained. Therefore, the charging converter does not start charging the BOARD battery, before the voltage value "increase of the charging capacity"...
  • Page 8 --8-- Unit Settings: Carefully move the 2 micro slide switches at the lateral panel of the unit to the desired position using a small screw-driver. The control levers are shown in white. How to Set the Charging Program Battery Type "BOARD"- (Design, Technology): Four (4) charging programs for the different battery types are stored in the unit.
  • Page 9 --9-- "AGM 2 14.7 V" Switch Position U1=14.70 V U2=13.60 V 1.5-5 h Adapted to closed, gas-tight AGM (absorbed glass mat)/lead-fleece batteries, lead crystal, VRLA with indicated charging voltage "14.7 V or 14.8 V". It is highly recommended to check the specification sheet of the battery concerning the high charging voltage U1 14.7 V! Charging Program for LiFePO4 Batteries:...
  • Page 10 --10-- Chronological Sequence at the BOARD Battery (OUT): A new, complete main charging cycle will be executed:  After a standstill of the generator or removal of the control signal "D+".  If the voltage of the STARTER battery has dropped below the adjusted switching off threshold for more than 30 seconds.
  • Page 11 We do not assume any liability for any damage resulting hereof. The liability exclusion is extended to any service being executed by third, which has not been ordered by us in writing. Service is to be effected exclusively by VOTRONIC Lauterbach. Declaration of Conformity:...
  • Page 12 Subject to misprints, errors and technical modification without notice. All rights reserved, particularly the right of reproduction. Copyright  VOTRONIC 07/18. Made in Germany by VOTRONIC Electronic-Systeme GmbH & Co. KG, Johann-Friedrich-Diehm-Str. 10, 36341 Lauterbach/GERMANY Phone: +49 (0)6641/91173-0 Fax: +49 (0)6641/91173-20 E-mail: info@votronic.de...

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