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WABECO CC-D6200 hs Operating Instructions Manual

Cnc lathe with slant bed
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Operating Instructions
CNC lathe
With slant bed
CC-D6200 hs

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Summary of Contents for WABECO CC-D6200 hs

  • Page 1 Operating Instructions CNC lathe With slant bed CC-D6200 hs...
  • Page 2 Status at 04/2015 Dear Customer! With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine has been manufactured with the greatest of care and subject to precise quality controls. These operating instructions are designed to help you to use your new machine safely and correctly.

  • Page 3: Table Of Contents

    Contents Declaration of conformity CC-D6200 hs Important safety notes Intended use Improper and incorrect use Modifications to the machine Safety regulations for proper use Safety features Explanations of the symbols Delivery and set up Transporting the machine Setting up Putting into operation...
  • Page 4 Contents Drawings and legends 16.1 Headstock with motor 16.2 Bed with lead screw 16.3 Transverse skid with lock plate 16.4 Tailstock 16.5 CNC drive X-axis 16.6 Speed sensor 16.7 CNC 8-fold tool changer 16.8 Safety cabin hood 16.9 Safety cabin interior 16.10 Operating console 16.11...

  • Page 5: Declaration Of Conformity Cc-D6200 Hs

    Remscheid and Neuerburg D-42871 Remscheid P O Box 12 01 61 Phone: (02191) 597-0 Fax: (02191) 597-40 D-54673 Neuerburg WABECO Str. 1-10 Phone: (06564) 9697-0 Fax: (06564) 9697-25 that the following named CNC lathe Type: CC-D6200 hs...

  • Page 6: Important Safety Notes

    Important safety notes Intended use The lathes described in these operating instructions are designed for the processing of metal, plastic and timber only. To ensure safe operation of the lathes, the regulations set out in the chapter: "Safety regulations" must be observed.
  • Page 7 Important safety notes Safety regulations for proper use Only spcedially trained persons may operate the machine. The guarantee and warranty are voided if damages are caused by improper operation. 1. We remind you that no liability will be accepted for damages caused by not observing these operating instructions.
  • Page 8 Important safety notes Safety regulations for proper use 18. Only have repairs carried out by a qualified specialist! Repair work may only be carried out by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements.

  • Page 9: Safety Features

    Important safety notes Safety features In order to enable you to work safely with our machines, we have incorporated the following safety mechanisms. These meet the relevant European safety requirements. ■ Safety cabin In order fort he machine to operate in CNC mode, the door to the safety cabin must be closed. ■...

  • Page 10: Explanations Of The Symbols

    Important safety notes Explanations of the symbols With an emission noise level as of 80 dB (A) at the workplace ear defenders must be worn Caution: Always pull the power plug prior to any maintenance work! Read the operating instructions prior to initial operation or maintenance work! Caution: Dangerous electric voltage!

  • Page 11: Transporting The Machine

    Delivery and set up The place of set-up should be selected in such a way that ■ there is sufficient lighting ■ the electrical supply cable with socket outlet with earthing contact and 0-conductor is installed close enough to the machine that the supply line is not subjected to any tensile load. The machine has to be screwed to the installation surface and/or provided with a safe stand by using level elements.
  • Page 12 Delivery and installation Installation The appropriate bores for the installation of the safety cabinet onto a WABECO machining tool cabinet are already provided. The machining tool cabinet ensures secure positioning of the lathe and/or safety cabin. If the safety cabin is installed on another suitable installation surface, the 8 through-bores have to be drilled in the customers installation surface.

  • Page 13: Setting Up And Connecting The Control Computer

    Putting into operation ■ Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for transport ■ In the event of marine impregnation of exposed parts, it is recommended you spray them with oil, allow it to work, and then remove the impregnation with a dry cloth ■...

  • Page 14: Specifications Regarding The Machine

    Information regarding the machine Identification of the model The precise model designation of your machine can be found on the type plate attached to the machine. Noise emission declaration Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle Emission noise level at the workplace at 50 % = 68.0 dB (A...

  • Page 15: Technical Data

    Specifications regarding the machine Technical data Working areas Distance between centres 600 mm Centre height 135 mm turning-Ø above cross slide 170 mm Swing diameter via guide 270 mm Bed width 185 mm Main drive motor Nominal voltage 230 V Nominal frequency 50/60 Hz frequency controlled main drive motor 230 V, 50/60 Hz...
  • Page 16 Specifications regarding the machine Technical data Positioning accuracy ± 0.015 mm Travel speed (fast mode) 30 – 1,000 mm/min x and y axes Toolchanger 10 x 10 mm cross section for 4 external machining tool Ø 16 mm location bore for 4 internal machining tools Safety cabin volume coolant 27 litre...

  • Page 17: Dimensions

    Specifications regarding the machine Dimensions...

  • Page 18: Revolution Selection

    Specifications regarding the machine Revolution changer The potentiometer ((8) of the control panel) allows the infinite setting of the revolutions of the tool spindle from 50 to 4800 rpm (2. level = default setting). In order for the revolutions to be activated correctly via software, the potentiometer must be set to 100%.

  • Page 19: Electrical Equipment

    Specifications regarding the machine Revolution changer The following table illustrates the torque of the work spindle depending on the selected gear level and setting of the potentiometer. Setting on the potentiometer 1st setting rpm 2nd setting rpm 1400 1900 1225 2400 1470 2900...

  • Page 20: Set Up Tools

    Set up tools First, the correction values for all 8 tools have to be set to 0.00 in the tool memory in X and Z. (Parameter CAM tool memory) Tool 1 is the 0-tool, The adjusted amounts are here generally maintained at X 0 and Z 0. ■...

  • Page 21: Coolant System

    Coolant system Safety regulations for the handling of cooling lubricant 1. Pay particular attention to leaked coolant as this can quickly cause people to slip and caused accidents as a result. 2. Secure your coolant system in such a way that it cannot be switched on by children. Persons who have not been trained may not operate the coolant system.

  • Page 22: Operating The Coolant System

    Coolant system Operating the coolant system (4) Switch for coolant pump Switch position ( 0 )  Pump switched off Switch position ( I )  Pump switched on (Caution: Coolant flow is controlled with the coolant shut-off valve) Positioning the segmented coolant hose The flexible segmented hose (shown in blue) is made up of individually adjustable elements and can be shaped by hand or set as required.

  • Page 23: Controlling The Flow Of Coolant Using The Coolant Shut-Off Valve

    Coolant system Positioning the segmented coolant hose Coolant shut-off valve in the "open" position  Maximum coolant flow Rotation of the coolant shut-off valve clockwise  Flow is reduced Coolant shut-off valve in the "closed" position  Coolant flow stopped...

  • Page 24: Maintenance

    Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance. ■ All maintenance and repair tasks may only be carried out with the grounded plug pulled. ■ The machine must be cleaned after each use. ■...
  • Page 25 Lubrication oft he machine...

  • Page 26: Readjusting The Main Spindle

    Readjusting the main spindle The headstock is screwed to the lathe bed. The headstock contains the main spindle with two adjustable precision tapered roller bearings. If adjustment is required, proceed as follows: 1. Open the gear cover hood by undoing the safety screw with the supplied special key 2.

  • Page 27: Overload Coupling

    Readjustment of the bearing clearance of the lead screw On the right side, the lead screw is axial mounted. This mount enables the lead screw (1) to be set without play. If adjustment to the mount is required, please proceed as follows 1.
  • Page 28 Tool slide The possibly occurring axial clearance of spindle (6) can be adjusted in spindle bearings. If adjustment is required, please proceed as follows: 1. Open cable conduit (1) far enough for the cable to pulled through easily. 2. Loosen the four screws (2) 3.

  • Page 29: Tailstock

    Tailstock ■ The tailstock can be moved on the lathe bed. ■ By moving the clamping lever (3), the tailstock can easily be secured in any position. ■ The tailstock is made up of an upper and lower section. ■ The upper section can be moved by a maximum of ±10 mm in order to turn long, slim tapers.

  • Page 30: And 4 Jaw Lathe Chuck

    3 and 4 jaw lathe chuck The 3-jaw lathe chuck Is used to tension circular, three and six edged work piece centrally to the spindle axis. The 4-jaw lathe chuck Is used to tension square work pieces centrally to the spindle axis. Risk of accidents ...

  • Page 31: Operational Faults And The Elimination Of Such

    Operational faults and the elimination of such Operational faults Possible cause Remedy Machine cannot be switched on 230V voltage is not present Plug is not fitted correctly Check the fuse for the socket Emergency off switch not Unlock the emergency off unlocked switch Main spindle motor no longer...
  • Page 32 Operational faults and the elimination of such Operational faults Mögliche Ursache Abhilfemaßnahme Tool overheated Revolutions too high Reduce the revolutions Feed too high Reduce the feed Working without coolant Use coolant Insufficient coolant feed at the Align the coolant hose cutting edge correctly Tool blunt...

  • Page 33: Operating Elements

    Operating elements 1. Emergency off switch 2. Mode selection switch (CNC operation) (Idle position) (Set-up mode) 3. ON/OFF switch with low voltage trigger 4. Coolant ON/OFF 5. Switch not occupied (available for further functions) 6. Legend to diodes and reset switch 7.

  • Page 34: Drawings And Legends

    Drawings and legends 16.1 Headstock with Motor...
  • Page 35 Drawings and legends 16.1 Headstock with motor Part No. Order No. Items Description 10600154 Spindle input 10600106 Main spindle 10600171 Parallel key 16191200006012 Screw 10600105 Oil scraper ring 10600104 Flange 51502109 Tapered roller bearing 51502517 Lubrication nipple 10600101 Headstock 10600104 Flange 16196500006012 Screw...

  • Page 36: Bed With Lead Screw

    Drawings and legends 16.2 Bed with lead screw...
  • Page 37 Drawings and legends 16.2 Bed with lead screw Items Description Part No. Order No. 10600601 16196500004008 Countersunk screw 51006555-0020 Sleeve 51502112 Ball bearing 51006555-0007 Bearing flange 10600602 Support bearings, front 16191200005016 Screw 51402152-0001 Cover lead spindle bearing 16191200005012 Screw 51505226 Ball screw with ball nut 51502656 Coupling...

  • Page 38: Transverse Skid With Lock Plate

    Drawings and legends 16.3 Cross slide with saddle apron...
  • Page 39 Drawings and legends 16.3 Cross slide with saddle apron Part No. Items Order No. Description 51007176-0001 Transverse skid, upper section 16063250005040 Cylinder pin 16091300006010 Threaded pin 16193400006000 51505210-0005 Ball screw spindle with ball screw nut 51004020-0014 Reducing bush 51502113 Ball bearing 106000316 Spindle bearing, transverse skid 16191200006020...

  • Page 40: Tailstock

    Drawings and legends 16.4 Tailstock...
  • Page 41 Drawings and legends 16.4 Tailstock Part No. Items Order No. Description 10600401 Tailstock upper section 10600402 Tailstock lower section 10600403 Clamping piece 10600404 Sleeve 51004020-0019 Spindle 51006550-0001 Flange 16191200005012 Screw 10600408 Scale ring 51502131 Steel ball 51502009 Pressure spring 51004045-0011 Dial 51007250-0001 Push piece...

  • Page 42: Cnc Drive X-Axis

    Drawings and legends 16.5 CNC drive X-axis Part No. Items Order No. Description 51402151-0001 Motor cover 16191200004010 Screw 16112500004000 Washer 16191200005016 Screw 16112500005000 Washer 51500122 Motor 51004020-00022 CNC drive X-axis 51502321 Gear belt 51402153-0001 Bracket 16167980005000 Fanned washer 16193400005000 16191200005012 Screw 16191200006030 Screw...

  • Page 43: Speed Sensor

    Drawings and legends 16.6 Speed sensor Part No. Items Order No. Description 51500101-0001 Speed sensor 51006575-0003 Holding flange 16196500004008 Screw 51502323 Gear belt 51004055-0004 Sleeve 51006555-0002 Toothed belt wheel Z32 51006555-0001 Toothed belt wheel Z32 16000002214020 Adjusting washer 16191300005006 Threaded pin 16191200004010 Screw 16112500004000...

  • Page 44: Cnc 8-Fold Tool Changer

    Drawings and legends 16.7 CNC 8-fold tool changer Part No. Items Order No. Description 51508480-00011 Basic body Base plate (contained in tool changer) 16193300008020 Screw 51508480-00031 Bearing cover 16191200005020 Screw 16191200004010 Screw 51004025-0021 Capstan nut 51502118 Ball bearing 16047200032000 Securing ring 51004018-0003 Spacer ring 51508480-00021...
  • Page 45 Drawings and legends 16.7 CNC 8-fold tool changer Part No. Items Order No. Description 51401812-0001 Cover hood 51501505 Counter nut 51501533 Cable screw 51502601 Worm gear 51508480-00051 Spacer 51508480-00041 Ratchet wheel 51004055-0001 Capstan nut 51502108 Tapered roller bearing Main spindle (contained in tool changer) 1606885A005020 Parallel key...

  • Page 46: Safety Cabin Hood

    Drawings and legends 16.8 Safety cabin hood Part No. Items Order No. Description 51402020-0001 Cabin hood Sliding door guide (included in cabin 51402020-0001) 51500642 Activator for safety switch Bracket activator (contained in cabin 51402020-0001) 51500638 Safety switch 51507006 Ball handle 51402030-0001 Sliding door, front 51402030-0002...

  • Page 47: Safety Cabin Interior

    Drawings and legends 16.9 Safety cabin interior Part no. Item Order no. Description Interior cabin (contained in cabin 51402020-0001) Coolant tray (contained in cabin 51402020-0001) Coolant tray, left (included in cabin 51402020-0001) Coolant tray, pump (included in cabin 51402020-0001) 51000119-0007 Coolant pump Clamping slide motor (included in cabin 51402020-0001)

  • Page 48: Operating Console

    Drawings and legends 16.10 Operating console...
  • Page 49 Drawings and legends 16.10 Operating console Part no. Item Order no. Description 51401485-0001 Operating console 16191200004025 Screw 51501304 Symbol for mass connection 51500624-0001 Emergency Off button complete 51500600 Turn switch 51500606 On-Off switch 51500601 Toggle switch LED's with switch (included in control packet) 51500801-0001 Potentiometer 51500772...

  • Page 50: Bracket Arm For Operating Console

    Drawings and legends 16.11 Support arm for control panel Part no. Item Order no. Description 51002130-00041 Base plate with joint to support arm 51002416-00021 Square pipe with joints 51004020-0024 Guide bush to support arm 51004020-0010 Washer Ø20x8,1x3 16198500008000 Groove 16091300008030 Threaded pin 16193300008025 Screw...

  • Page 51: Axis Motor And Rotary Encoder

    Drawings and legends 16.12 Base cabinet (optional) Part no. Item Order no. Description 1120268 Base cabinet Door (contained in Art.-No. 1120268) Lock (contained in Art.-No. 1120268) Door (contained in Art.-No. 1120268) Hinge (contained in Art.-No. 1120268)

  • Page 52: Circuit Diagram

    Circuit diagram 17.1 Overall connection diagram see legend for circuit diagrams 17.3...

  • Page 53: Axis Motor And Rotary Encoder

    Circuit diagram 17.2 Axis motors and rotary encoders see legend for circuit diagrams 17.3...

  • Page 54: Camlock Main Spindle (Optional)

    Curcuit diagram 17.3 Key for circuit diagram Color-code by IEC 60757 Black Pink Brown Blue Violet Green White Grey Yellow Orange Yellow/Green Socket 230VAC Machine lamp Noise filter Coolant pump Fan for industrial screen Axis motor 3H8221 - 624/6A, XYZ axis Axis motor t-axis 103H7123-0740 3 ADC Main spindle motor 2.0 KW, high-speed Power plug...

  • Page 55: Undoing A Chuck Or Holding Flange From The Camlock

    Camlock main spindle (optional) 20.1 Undoing a chuck or holding flange from the camlock main spindle lug ■ Open the three clamping tappets (4) located around the circumference of the main spindle (1) using an Allen key in size 10 mm (not included in the scope of delivery). ■...

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