WABECO D2000 Operating Instructions Manual
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WABECO D2000 Operating Instructions Manual

With cylindrical guideways
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Operating Instructions
Lathes
with cylindrical guideways
D2000
D2400
D3000

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Summary of Contents for WABECO D2000

  • Page 1 Operating Instructions Lathes with cylindrical guideways D2000 D2400 D3000...
  • Page 2 Status at 10/2014 Dear Customer! With the purchase of the WABECO machine you have decided in favour of a quality tool. This machine has been manufactured with the greatest of care and subject to precise quality controls. These operating instructions are designed to help you to use your new machine safely and correctly.

  • Page 3: Table Of Contents

    Contents Declaration of conformity for D2000 Declaration of conformity for D2400 Declaration of conformity for D3000 Important safety notes Intended use Improper and incorrect use Modifications to the machine Safety regulations for proper use Safety features Explanations of the symbols...
  • Page 4 14.2 D3000 lathes Drawings and legends 15.1 Headstock 15.2 Foundation with motor and cover cap for D2000/D2400 15.3 Foundation with motor and cover cap for D3000 15.4 Change gear quadrant for D2000/D2400/D3000 15.5 Transmission und lead screw drive for D2000/D2400/D3000 15.6...
  • Page 5 Contents Tensioning bracket with milling machine table (optional) 21.1 Mounting the tensioning bracket with milling machine table to the lathe 21.2 Operating elements 21.3 Feed motion of the milling machine table 21.4 Adjustment of the dovetail guide 21.5 Alignment of the milling machine table 21.6 Lubrication of the tensioning bracket with milling machine table 21.7...

  • Page 6: Declaration Of Conformity For D2000

    Werkzeug- und Maschinenfabrik mit Sitz in Remscheid und Neuerburg D-42871 Remscheid Postfach 12 01 61 Telefon: (02191) 597-0 Fax: (02191) 597-40 D-54673 Neuerburg WABECO Str. 1-10 Telefon: (06564) 9697-0 Fax: (06564) 9697-25 that the following named Universal lathe Type: D2000...

  • Page 7: Declaration Of Conformity For D2400

    Werkzeug- und Maschinenfabrik mit Sitz in Remscheid und Neuerburg D-42871 Remscheid Postfach 12 01 61 Telefon: (02191) 597-0 Fax: (02191) 597-40 D-54673 Neuerburg WABECO Str. 1-10 Telefon: (06564) 9697-0 Fax: (06564) 9697-25 that the following named Universal lathe Type: D2400...

  • Page 8: Declaration Of Conformity For D3000

    Werkzeug- und Maschinenfabrik mit Sitz in Remscheid und Neuerburg D-42871 Remscheid Postfach 12 01 61 Telefon: (02191) 597-0 Fax: (02191) 597-40 D-54673 Neuerburg WABECO Str. 1-10 Telefon: (06564) 9697-0 Fax: (06564) 9697-25 that the following named Universal lathe Type: D3000...

  • Page 9: Important Safety Notes

    Important safety notes Intended use The lathes described in these operating instructions are designed for the processing of metal, plastic and timber only. To ensure safe operation of the lathes, the regulations set out in the chapter: "Safety regulations" must be observed.
  • Page 10 Important safety notes Safety regulations for proper use 1. Only specially trained persons may operate the machine. The guarantee and warranty are voided if damages are caused by improper operation. 2. We remind you that no liability will be accepted for damages caused by not observing these operating instructions.
  • Page 11 Important safety notes Safety regulations for proper use 19. Only have repairs carried out by a qualified specialist! Repair work may only be carried out by persons who are qualified for the relevant repairs and who are familiar with the appropriate health and safety requirements.

  • Page 12: Safety Features

    Important safety notes Safety features In order to enable you to work safely with our machines, we have incorporated the following safety mechanisms. These meet the relevant European safety requirements. ■ Chuck protection hood The main spindle of the machine operates only with the chuck protection hood closed. For safety reasons, if the chuck protection hood is open, the machine cannot be switched on.

  • Page 13: Delivery And Set Up

    Delivery and set up The machine is packed with care at the factory. The following should be checked after delivery: 1. Whether the packaging shows damages to be reported or 2. Whether the machine shows transportation damages to be reported If this is the case, we ask you to communicate this information immediately.

  • Page 14: Transporting The Machine

    Delivery and set up Transporting the machine We recommend two people to lift the machine, using the positions shown (1). To do this, a sufficiently dimensioned, at least Ø 20 mm steel rod is pushed through the main spindle. The machine should be carried and balanced by one person at the steel rod and by the other person, at the shown position on the opposite underside of the bed..

  • Page 15: Putting Into Operation

    Identification of the model The precise model designation of your machine can be found on the type plate attached to the machine. Noise emission declaration D2000 Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle...

  • Page 16: Technical Data D2000

    Specifications regarding the machine 4.2.1 Technical data for D2000 Working areas Distance between centres 350 mm Centre height 110 mm Swing diameter via guide 126 mm Bed width 220 mm Main drive motor Nominal voltage 230 V Nominal frequency 50/60 Hz Nominal performance of the spindle motor 1.4 kW...

  • Page 17: Dimensions Of D2000

    Specifications regarding the machine 4.2.2 Dimensions of D2000 4x M8 nuts (welded on) Noise emission declaration D2400 Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle Emission noise level at the workplace at 50 % = 60.8 dB (A...

  • Page 18: Technical Data D2400

    Specifications regarding the machine 4.3.1 Technical data for D2400 Working areas Distance between centres 500 mm Centre height 110 mm Swing diameter via guide 126 mm Bed width 220 mm Main drive motor Nominal voltage 230 V Nominal frequency 50/60 Hz Nominal performance of the spindle motor 1.4 kW Spindle revolutions, infinite...

  • Page 19: Dimensions Of D2400

    Specifications regarding the machine 4.3.2 Dimensions of D2400 4x M8 nuts (welded on) Noise emission declaration D3000 Noise emission declaration in accordance with DIN EN ISO 3744 Emission values in idle Emission noise level at the workplace at 50 % = 60.8 dB (A at 100 % = 72.0 dB (A)

  • Page 20: Technical Data D3000

    Specifications regarding the machine 4.4.1 Technical data for D3000 Working areas Distance between centres 500 mm Centre height 110 mm Swing diameter via guide 126 mm Bed width 220 mm Main drive motor Nominal voltage 230 V Nominal frequency 50/60 Hz Nominal performance of the spindle motor 1,4 kW Spindle revolutions, infinite...

  • Page 21: Dimensions Of D3000

    Specifications regarding the machine 4.4.2 Dimensions of D3000 4x M8 nuts (welded on) Revolution selection Select the spindle revolutions according to the material type of work piece diameter: ⇒ Small work piece diameter Relatively high revolutions ⇒ Large work piece diameter Low revolutions Revolutions and diameter give the cutting speed.

  • Page 22: Diagram For Reading Off The Revolutions

    Specifications regarding the machine Diagram for reading off the revolutions m/min 4000 3000 2000 2500 1600 1000 1250 n 1/min 8 10 60 80 100 160 200 Revolution changer The potentiometer can be used to infinitely adjust the revolutions of the working spindle from 150-2300 rpm (2nd setting = preset at the factory).

  • Page 23: Electrical Equipment

    Specifications regarding the machine Revolution changer Setting on the potentiometer 1st setting rpm 2nd setting rpm 1050 1440 1650 1860 2120 2160 100% 2300 Electrical equipment The main drive motor (single phase series-wound motor) is supplied already installed ■ The main spindle drive has an ON/OFF switch with under-voltage trigger. ■...

  • Page 24: Achieving Optimum Results And Avoiding Incorrect Usage

    Achieving optimum results and avoiding incorrect usage ■ Use of suitable processing tools. ■ Adaptation of revolution setting and feed to the material, work piece and tool. ■ Tension tools as far into the tool holder as possible (short projecting length). ■...
  • Page 25 Achieving optimum results and avoiding incorrect usage Curved lathe chisel right (2) and left (1) ■ For longitudinal and face turning ■ This is designed to remove as much material as possible in a short time (without paying attention to the surface created on the work piece). Offset lateral lathe chisel (3) ■...

  • Page 26: Thread Cutting And Automatic Feed

    Figure 1: Setting the thread turning steel 90° Change gears (optional for lathe D2000 and D2400) ■ The change gears belonging to the accessories create the connection between the feed drives and the lead screw.

  • Page 27: Use Of Change Gears

    Thread cutting and automatic feed Use of change gears For automatic longitudinal turning, there are two feeds available with 0.085 and 0.16 mm per revolution (the wheels are set at the factory for feed with 0.085 mm per revolution). Fitting various toothed wheel combinations enables metric thread cutting from 0,25-6mm and imperial threads with gradients of 10Z/1"-36Z/1".
  • Page 28 Thread cutting and automatic feed Use of change gears Z/1“ Z/1“...
  • Page 29 Thread cutting and automatic feed Use of change gears Table for thread cutting for very fine threads with a second change-gear stud 0.12 0.22 0.24 0.25 0.30 Table for automatic longitudinal feed mm/σ 0.085 0.16...
  • Page 30 Thread cutting and automatic feed Use of change gears Working with the automatic longitudinal feed 1. Turn the control lever upon the longitudinal turning symbol. Turn the lead screw by use of the ball crank, in order to ensure the lock of the clutch disc. 2.

  • Page 31: Lefthand Thread

    Thread cutting and automatic feed Lefthand thread Optional In order to cut lefthand thread the toothed belt wheel on top of bolt (F) is to be interchanged with the toothed wheel Z 75 and the toothed belt wheel (B) on top of the main spindle is to be interchanged with the toothed belt wheel Z 50.

  • Page 32: Maintenance

    Maintenance A long lifetime of the machine will depend on the appropriate care and maintenance. ■ All maintenance and repair tasks may only be carried out with the grounded plug pulled. ■ The machine must be cleaned after each use. ■...

  • Page 33: Readjusting The Main Spindle

    Lubrication of the machine All other lubrication points are lubricated with a grease press at the designated lubrication nipples. vor jedem Gebrauch mit Fett schmieren VORW RUECKW vor jedem Gebrauch mit Maschinenöl schmieren Lubricate prior to any use with grease Readjusting the main spindle The headstock is screwed to the lathe bed.

  • Page 34: Readjusting The Tool Skid

    Readjustment tool skid The tool skid consists of the longitudinal- and transverse skid. The corresponding dovetail guides are adjustable constructed. If adjustment is required, please proceed as follows: 1. Undo counter nuts 2. Using a pin wrench tighten the regulating screw in such a way that the skid is still able to move easily.

  • Page 35: Tailstock

    Tailstock ■ The tailstock can be moved on the guide rods. ■ By moving the clamping lever (5), the tailstock can easily be secured in any position. ■ The tailstock is made up of an upper and lower section. ■ The top part can be moved 10 mm to both sides by undoing the hexagon screw (6) and is therefore usable for lathe slim cones.

  • Page 36: And 4 Jaw Lathe Chuck

    3 and 4 jaw lathe chuck The 3-jaw lathe chuck Is used to tension circular, three and six edged work piece centrally to the spindle axis. The 4-jaw lathe chuck Is used to tension square work pieces centrally to the spindle axis. Risk of accidents ...

  • Page 37: Operational Faults And The Elimination Of Such

    Operational faults and the elimination of such Operational faults Possible cause Remedy Machine cannot be switched on 230V voltage is not present Plug is not fitted correctly Check the fuse for the socket The chuck protection hood is not Close the chuck protection closed hood Emergency off switch not...
  • Page 38 Operational faults and the elimination of such Operational faults Possible cause Remedy Transverse or longitudinal skid Guide play is set too narrowly Adapt the guide play cannot be moved or can only be moved with considerable force Rust on work pieces of machine Wrong coolant set Check the mixing ratio of the parts when using coolant...
  • Page 39 Operational faults and the elimination of such Operational faults Possible cause Remedy Tool overheated Revolutions too high Reduce the revolutions Feed too high Reduce the feed Working without coolant Use coolant Insufficient coolant feed at the Align the coolant hose correctly cutting edge Tool blunt Sharpen tool or use a new tool...

  • Page 40: Operating Elements

    Operating elements 14.1 D2000 und D2400 lathes Safety screw for the drive protection hood Switch lever for the automatic along feed Chuck protection hood Holding screw for longitudinal skid Tensioning nut for tool clamping plate Ball crank for adjusting the longitudinal skid...

  • Page 41: D3000 Lathes

    Operating elements 14.2 D3000 lathe Safety screw for the drive protection hood Switch lever for the automatic along feed Chuck protection hood Holding screw for longitudinal skid Tensioning nut for tool clamping plate Ball crank for adjusting the longitudinal skid Clamping screw for clamping the tool skid Tensioning nut for securing the lateral adjuster of the tailstock Clamping lever for securing the tailstock sleeve...

  • Page 42: Drawings And Legends

    Drawings and legends 15.1 Headstock...
  • Page 43 Drawings and legends 15.1 Headstock Part No. Items Order No. Description 51006831-0036 Headstock 51400283-0002 Acrylic- chuck protection hood 51400222-0001 Bracket 51004010-0025 Fence 51400221-0001 Butt strap with axis 51004045-0012 Spacer 16091300006006 Threaded pin 51007250-0001 Push piece 51006605-0004 Belt pulley 51400212-0001 Thrust washer 51006555-0006 Toothed belt wheel 51004045-0013...

  • Page 44: Foundation With Motor And Cover Cap For D2000/D2400

    Drawings and legends 15.2 Foundation with motor and cover cap for D2000/D2400...
  • Page 45 Drawings and legends 15.2 Foundation with motor and cover cap for D2000/D2400 Part No. Items Order No. Description 16173800006012 Safety screw 51400206-0001 Cover hood 51004015-0001 Stud bolt 51500606 On-Off switch 51500807-0001 Potentiometer complete 51500608 Turn switch 51500624-0001 Emergency off switch complete...

  • Page 46: Foundation With Motor And Cover Cap For D3000

    Drawings and legends 15.3 Foundation with motor and cover hood for D3000...
  • Page 47 Drawings and legends 15.3 Foundation with motor and cover hood for D3000 Part No. Items Order No. Description 16173800006012 Safety screw 51400302-0001 Cover hood 51004015-0001 Stud bolt 51400305-0001 Foundation 51500606 On-Off switch 51500807-0001 Potentiometer complete 51500608 Turn switch 51500624-0001 Emergency off switch complete 51500102-0002 Engine 51500619...

  • Page 48: Change Gear Quadrant For D2000/D2400/D3000

    Drawings and legends 15.4 Change gear quadrant for D2000/D2400/D3000...
  • Page 49 Drawings and legends 15.4 Change gear quadrant for D2000/D2400/D3000 Part No. Items Order No. Description 51004020-0010 Washer 51004025-0008 Sleeve 51004633-0004 Wheel bolts alternately short 51006831-0013 Change gear quadrant 51004020-0009 Washer 51004633-0003 Wheel bolts alternately long 51006580-0004 Toothed belt wheel Z48...

  • Page 50: Transmission Und Lead Screw Drive For D2000/D2400/D3000

    Drawings and legends 15.5 Transmission and lead screw drive for D2000/2400/D3000...
  • Page 51 Drawings and legends 15.5 Transmission and lead screw drive for D2000/2400/D3000 Part No. Items Order No. Description 16173490176530 Washer 51006831-0015 Spindle guide 51004018-0001 Adjusting ring transmission 51004015-0007 Spindle 51400220-0001 Snip holder 51006580-0003 Belt washer 51006831-0014 Clamping piece 51004020-0008 Spacer 51006580-0002...
  • Page 52 Drawings and legends 15.5 Transmission and lead screw drive for D2000/2400/D3000...
  • Page 53 Drawings and legends 15.5 Transmission and lead screw drive for D2000/D2400/D3000 Part No. Items Order No. Description For D2400 51004012-0005 Eccentric shaft 51004030-0006 Adjusting ring 51004025-0034 Feed shaft 51004045-0006 Coupling element 51003435-0002 Coupling disc 51507018 Tensioning nut 51502117 Ball bearing...

  • Page 54: Lead Screw Engine For D3000

    Drawings and legends 15.6 Lead screw drive for D3000...
  • Page 55 Drawings and legends 15.6 Lead screw drive for D3000 Part No. Items Order No. Description 51500110 DC motor with transmission 51502326 Gear belt 51004040-0012 Toothed belt wheel 51400304-0001 Motor holder 16191200006016 Screw 51400303-0001 Mounting bracket 51004025-0036 Setting nut 51004025-0040 Washer 51004025-0008 Sleeve 51502101...

  • Page 56: Tool Skid - Longitudinal Skid

    Drawings and legends 15.7 Tool skid – longitudinal skid...
  • Page 57 Drawings and legends 15.7 Tool skid – longitudinal skid Part No. Items Order No. Description 51001016-0006 Adjustment bar 51004025-0009 Adjusting ring 51007016-0002 Bronze nut 51004016-0004 Spindle lengthwise 51400242-00011 Longitudinal support, under section 51400253-0001 clamping plate 51003003-0001 Spindle guide lengthwise Longitudinal support, upper section 51003000-0001 51006731-00021 Scale ring lengthwise...

  • Page 58: Tool Skid - Transverse Skid

    Drawings and legends 15.8 Tool skid – Transverse skid...
  • Page 59 Drawings and legends 15.8 Tool skid – Transverse skid Part No. Items Order No. Description 51003003-0002 Spindle guide transverse 51004025-0009 Adjusting ring 51006731-00023 Scale ring transverse 51004016-0011 Spindle transverse 51007016-0002 Bronze nut 51007350-00011 Bronze nut 2-pieces 51001026-0003 Nut – carrier bracket 51003001-0001 Transverse support –...

  • Page 60: Tailstock

    Drawings and legends 15.9 Tailstock...
  • Page 61 Drawings and legends 15.9 Tailstock Part No. Items Order No. Description 51507031-0002 Tensioning lever with threaded pin 51006831-0035 Tailstock upper section 51502517 Lubrication nipple 1606885B006032-0001 Parallel key 51003830-00051 Pinole 51004016-0001 Spindle 16093900008065 Pin screw 51400252 End-plate 16191200006016 Screw 16020930020005 Disc spring 16191300005006 Threaded pin 51507022-0001...

  • Page 62: Rear Bearing With Guide Rods For D2000/D2400

    Drawings and legends 15.10 Rear bearing with guide rods for D2000/D2400...
  • Page 63 Drawings and legends 15.10 Rear bearing with guide rods for D2000/D2400 Part No. Items Order No. Description 51004025-0025 Setting nut 51004025-0009 Adjusting ring 51006731-00022 Scale ring 51003002-0001 Rear bearing 51502105 Counter washer 51502101 Needle bearing 51502518 Lubrication nipple 51507022-0001 Ball crank...

  • Page 64: Rear Bearing With Guide Rods For D3000

    Drawings and legends 15.11 Rear bearing with guide rods for D3000...
  • Page 65 Drawings and legends 15.11 Rear bearing with guide rods for D3000 Part No. Items Order No. Description 51003830-0004 Guide rod (940mm) 51003830-0003 Guide rod (1070mm) 51400307 Cover sheet 16191200004010 Screw 51502518 Lubrication nipple 51003002-0002 Rear bearing 51502401-0002 Bevel gear 16073430003018 Spiral tensioning pin 51502401-0003 Bevel gear...

  • Page 66: Circuit Diagram

    Circuit diagram 16.1 For D2000/D2400...

  • Page 67: For D3000

    Circuit diagram 16.2 For D3000...

  • Page 68: Key For Circuit Diagram

    Circuit diagram 16.3 Key for circuit diagram Color-code by IEC 60757 Black Pink Brown Blue Violet Green White Grey Yellow Orange Yellow/Green Main spindle motor Feed motor Power plug Motor plug Clamping bar Motor control board Feed board 220 kΩ (ohm) potentiometers spindle speed 10 kΩ...

  • Page 69: Shavings Tank With Spray Protection Wall (Optional)

    9 mm. The supplied fixture screws are designed for the installation on a WABECO tool cabinet. If the shavings tank with spray protection wall is attached to another, suitable surface, screws suitable for the thickness of the surface must be used.

  • Page 70: Mounting The Shavings Tank With Spray Protection Wall On The

    Shavings tank with spray protection wall (optional) 17.2 Mounting the shavings tank with spray protection wall on the tool cabinet (optional) ■ The shavings tank with spray protection wall (2) is positioned, as shown, on the tool cabinet (1). The two spacer feet’s (3) are not relevant in this stage. ■...

  • Page 71: Drawing And Legend

    Shavings tank with spray protection wall (optional) 17.3 Drawing and legend Part No. Items Order No. Description 51400235-0001 Spray protection wall 51002115-0001 Spacer feet 51400484-0001 Shavings tank 16193300008040 Screw 16112500008001 Washer 16193400004000 16112500004000 Washer 16191200004010 Screw...

  • Page 72: Coolant System (Optional)

    Coolant system (optional) 18.1 Setting up the coolant system When mounting the coolant system to a WABECO tool cabinet, the appropriate bores are already present. The tool cabinet ensures a safe base for the lathe or coolant system. If the coolant system is secured to another suitable surface, the four through holes must be bored into the surface by the client.

  • Page 73: Mounting Of The Coolant System To The

    Coolant system (optional) 18.2 Mounting of the coolant system to the tool cabinet (optional) ■ The coolant system (2) is positioned, as shown, on the tool cabinet (1). The two spacer feet’s (3) are not relevant in this stage. ■ The screws and washers required for assembly are included in the scope of delivery.

  • Page 74: Safety Regulations For The Handling Of Cooling Lubricant

    Coolant system (optional) 18.2 Mounting of the coolant system to the tool cabinet (optional) To screw the coolant system to the tool cabinet proceed as follows: 1. Position both spacer feet’s (3) as shown upon the coolant system (2) and align along the fixing holes of the coolant system.

  • Page 75: Filling The Coolant System

    Coolant system (optional) 18.4 Filling the coolant system A number of protective measures must be observed and taken in order to ensure that the handling of coolant does not cause health risks or environmental loads. ■ Always observe the datasheet and the safety regulations of the coolant being used (can be obtained from the supplier or manufacturer) ■...

  • Page 76: Positioning The Segmented Coolant Hose

    Coolant system (optional) 18.6 Positioning the segmented coolant hose The flexible segmented hose (shown in blue) is made up of individually adjustable elements and can be shaped by hand or set as required. The segmented hose and the nozzle are to be positioned in such a way that the coolant flows as directly as possible onto the blade of the cutting tool of the lathe.

  • Page 77: Drawing And Legend

    Coolant system (optional) 18.8 Drawing and legend Part No. Items Order No. Description Coolant system (tank and two shelf inserts) 51401163-0001 Coolant pump 51500119 Screw-fitted hose bush 51504320 PVC fabric hose 51504218 Screw-fitted hose bush 51504318 Bracket 51400400-0001 Collar 51504349 Coolant hose with shut-off valve 51502507 Screw...
  • Page 78 Coolant system (optional) 18.8 Drawing and legend Screws for securing the lathe to the coolant system and for securing the segmented coolant hose Part No. Items Order No. Description 51002115-0001 Spacer feet 16193300010025 Screw 16112500010000 Washer 16191200008040 Screw 16112500008001 Washer...

  • Page 79: Fixed Bezel

    Fixed bezel (optional) Bezels counteract the bending of longer shafts that is caused by shaving forces. The roll jaws prevent the bending of the turning elements. They are to be set in such a way that the rotating axis of the work piece is precisely flush with the rotating axis of the machine.

  • Page 80: Drawing And Legend

    Fixed bezel (optional) 19.2 Drawing and legend Part No. Items Order No. Description 51006831-0027 Basic body 16147100008000 Securing ring 51502117 Ball bearing 51401533-0001 Slider with axis 16112500008001 Washer 16193300008020 Screw 16155700008000 16191200008055 Screw 51001026-0001 Clamping bar...

  • Page 81: Moving Bezel

    Moving bezel (optional) Bezels counteract the bending of longer shafts that is caused by shaving forces. The roll jaws prevent the bending of the turning elements. They are to be set in such a way that the rotating axis of the work piece is precisely flush with the rotating axis of the machine.

  • Page 82: Drawing And Legend

    Moving bezel (optional) 20.2 Drawing and legend Part No. Items Order No. Description 51006831-0032 Basic body 16147100008000 Securing ring 51502117 Ball bearing 51401533-0001 Slider with axis 16112500008001 Washer 16193300008020 Screw 16155700008000 16191200008025 Screw...

  • Page 83: Tensioning Bracket With Milling Machine Table (Optional)

    Tensioning bracket with milling machine table (optional) For drilling and milling work ■ For creating even surfaces and grooves. ■ The feed and return motions are carried out by the work piece. ■ Put the used clamping screws into the T-groove of the clamping plate. It is necessary that the corresponding clamping screw fit to the clamping plate.
  • Page 84 Tensioning bracket with milling machine table (optional) 21.1 Mounting of the tensioning bracket with milling machine table 8. Tighten the nut (12) through the use of an wrench in size 16mm. 9. Position the milling machine table (6) upon the pivot of the longitudinal skid. 10.

  • Page 85: Operating Elements

    Tensioning bracket with milling machine table (optional) 21.2. Operating elements 1. Crank for adjustment of the milling machine table in the y axis 2. Scale ring for reading off the travel distance of the y axis 3. Lubrication nipple for greasing the spindle bearing 4.

  • Page 86: Adjustment Of The Dovetail Guide

    Tensioning bracket with milling machine table (optional) 21.4 Adjustment of the dovetail guide 1. Undo the lock nuts (4) 2. Set the adjustment bar using the threaded pins (5) in such a way that the skid is free of play and can be moved with little force.

  • Page 87: Drawing And Legend

    Tensioning bracket with milling machine table (optional) 21.7 Drawing and legend Part No. Items Order No. Description Longitudinal skid (included in lathe) 51006831-00331 Tensioning bracket 51508322 Dust protection cover Nut (included in lathe) Washer (included in lathe) 16112500010000 Washer 16193300010030 Screw 16091300008010 Threaded pin...

  • Page 88: Collet Chuck (Optional)

    Collet chuck (optional) Only use work pieces that correspond to the nominal diameter of the collet. 22.1 Mounting the collect chuck 1. Remove the lathe chuck from the main spindle. To do this, undo the 3 fixing screws using a wrench.

  • Page 89: Installation And Removal Of Collets

    Collet chuck (optional) 22.3 Installation and removal of collets Installation 1. Place the collet on a flat surface. 2. Place the tensioning nut on the collet 3. Press the tensioning nut down against the collet until it "clicks". 4. The collet can now move freely in the central take-up shoulder and does not fall out when the collet is turned upside down.

This manual is also suitable for:

D2400D3000

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