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Assembly Procedure - Vancare Vander-Lift 450 Maintenance Manual

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TOOLS NEEDED TO ASSEMBLE YOUR LIFT
¾ "Wrenches (2)
9/16" Wrench
½" Wrench
Phillips head screw driver
Apply 1-2 drops of Loctite to all nuts and bolts
Step 1) Remove mast with pendant switch, arm assembly, hanger bar with pads, hanger rods and small
cardboard box containing batteries, 10 x 24 nut and bolt, 2 1/2" mast bolt and bottom actuator
bolt, (3) 3/8" bolts, and (3) 3/8" lock washers.
Step 2) Remove the base assembly from box.
Step 3) Using Phillips screwdriver, remove plastic lids from base assembly.
Step 4) Place mast over base assembly. Connect all wire connectors numbered 1 through 6 and gently
guide wires into base being carful not to pinch any wires when the mast is put on the base.
The number 4 tan wire plugs directly into the control board inside base at phone jacks.
Step 5) Align the three (3) holes in the mast with the three (3) holes in the base. Apply 1-2 drops of
Loctite to the three (3) 3/8" bolts and three (3) 3/8" lock washers; do not tighten them
completely at this time.
Step 6) Place shift bar through shift bar guide on the right end of the mast over the index arm on the
base assembly. (Loosen the three (3) 3/8" bolts on mast if needed.) When shift bar is in place
then tighten the three (3) 3/8" bolts in mast firmly.
Step 7) Place the two batteries inside the base and hook together the battery wire connection. Place
the two black lids back on base and tighten down.
Step 8) Hang hospital grade plug with coil cord on mast before assembling tie rods to index arm. Left
tie rod goes to the bottom hole of the index arm and right tie rod goes to the top hole of the
index arm. Place 3/8" lock washers and 3/8" nut to each tire rod and tighten firmly.
Step 9) Place actuator cover on actuator then align upper arm into mast bracket using ½ x 2 ½ HH bolt.
At this time apply 1-2 drops of Loctite then tighten the ½-20 Jam nut. Align lower arm bracket
holes with top of the actuator, and install 2 3/4" plastic nut covers before
inserting ½ - 20 x 1 ½" HH bolt. At this time apply 1-2 drops of Loctite then tighten the ½"-20
Jam nut. Place ¾" plastic caps over nut and bolt on top of the actuator.
Step 10) Place hanger bar with pads on end of arms assembled and insert 10 x 24 bolt and tighten 3/8"
nut firmly. Place hanger rods on hanger assembly.
JANUARY 2018

ASSEMBLY PROCEDURE

FOLLOW STEPS ONE THROUGH TEN
Numbers coincide with pictorial on following page
For your nearest Distributor, call 1-800-694-4525
Standard Screw Driver
3/8" Wrench
13

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