PEUGEOT 404 Service Manual page 55

3-9
TRANST'tlSSlON
REASSEMBLY
OPERATIONS
Insert
intermediote
shaft
through
inside
oÍ
housing, whj.le engoging Íront beoring
into its
recess (use
q
mollet).
Remove
recr
becring snop
ring
using
pliers J,
ond
instqll
reor beoring with
groove focing outwands. Push
beoring
using
body
of puller
M,
with georbox up-
right
ond front
end
of
intermediote shoít
resting on o wooden
block.
Moke sure
snop
ring
is
correctly
engoged
in
beqrinq
qroove.
3- Instqli
lst
gecr pinion on
intermediote
^l-^Í+
-^li-^^
LI^ll i-
^^^i+.i^-
L.,
èlrut L Dvrtt rgÈ.
I
rvru
ltt lJvèl Lrurr uy
meons
oÍ
q
new
nut
temporqrily screwed
in
hond
tight.
Bring moinshoÍt
ln
position, reor
end
Íirst.
Instoll the
Íollowing
in
this
order:
2nd gecr pinion "a",
2nd/3rd
geor
synchronizer
qnd hub
"b",
3td
geor pinion ond bushing "c",
4th
geor
nininn
llAtt
dnÀ ilq
crrnni'rrnnia^r
tlàtt
Yrrrrvrr
flr OYllUlIMll4gl C
.
Engoge shoft
until
center beoring
hos
fully
entered
housing.
Hold
ossembly
using o
new
nut temporqrily
screwed
in
hond
tight
on mqin shqÍt.
4-
.na
Y\
,@W
Á
1
6-
instoll plote
L
ond
wrench
3D.
Instqll Ist
reverse
sliding
gear.
Instqll
slomp 3A
to
keep
Ist
engoged.
7
-
Engoge
2nd
ond
lst
geor.
8
.
Torque
lst
geor pinion to
intermediote
shoft nut,
opplyinq
50
Ít. ib.
torque;
stoke coreíully to both mil]ed
portions.
Tnrarra mninchn{1 nrri rrcinn,nr"an.h ?f)
rvrYuv rrsl,
qpfrrY
to
20
ft
Ib.