Related Manuals for PEUGEOT PARTNER 4x4 DANGEL
Summary of Contents for PEUGEOT PARTNER 4x4 DANGEL
- Page 1 PEUGEOT PARTNER 4x4 DANGEL INSTRUCTIONS FOR USE AND MAINTENANCE (In addition to the basic manual) V36 PARTNER 4x4 – REF : 5571H – 01/2015...
- Page 2 Dear Customer, thank you for selecting a vehicle with the 4-wheel drive system designed an manufacturer by Automobiles DANGEL. To ensure that you benefit fully your DANGEL vehicle, this manual includes all features of the 4-wheel drive systems. Please read this manual completely before using the vehicle for the first time. This manual contains important information, details and advice.
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Page 3: Table Of Contents
TABLE OF CONTENTS: OPERATING INSTRUCTIONS………………………........4 to 11 Warnings Driving Weights and payloads We fit The tyres Washing the vehicle In case of an incident VEHICLE IDENTIFICATION………………….………………………………… HOW TO OPERATE A 4X4 DANGEL..………………………………....13 to 24 Architecture of the system Operating principle Lockable rear axle option Lower forward gear option... -
Page 4: Warnings
OPERATING ADVICE: WARNING The 4-wheel system designed and manufactured by Automobiles DANGEL gives you additional traction, however without giving you the capability to clear excessive obstacles. Therefore, its enhanced traction renders it suitable for all-road operation but not all-terrain. Non compliance with the recommendations given in this manual may damage your vehicle and render the guarantee null and void. - Page 5 Driving on all-roads? The all-road performance of this vehicle category (gross vehicle weight “G.V.W” of up to 2.2 tons) is influenced by: The transported weight, its distribution stowage. The available traction. The type of ground. Wear and type of tyres. When driving on unpaved roads or when traction becomes precarious: ...
- Page 6 Vehicle equipped with stop and start? In order not to disturb the user when driving offroad at low speed, we advise to neutralize the Stop & Start system as written in the instructions manual for original manufacturer. Climbing up a slope? On a slope: ...
- Page 7 Safety ! Wheels antiblocking system (ABS). Your vehicle is fitted with an ABS system which electronic control is specific to your vehicle. The purpose of this incomparable safety feature is to prevent the wheels from locking on low traction surfaces and to maintain control of the vehicle's trajectory especially in case of emergency braking.
- Page 8 Note : when wheels get changed (tyres and rims), please take care that they are homologated for your vehicle. When the ABS is running it can show through light vibrations on the brake pedal. The emergency brake assist (AFU). ...
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Page 9: Weights And Payloads
Weights and payloads For more information, refer to your registration certificate. WARNING The payload values take into account the weight of the DANGEL equipment (approx. 90 Kg depending on the version). The 4-wheel drive system improves your vehicle's traction but overloading the vehicle is not authorised. -
Page 10: The Tyres
The tyres What would be the tyre pressure? The tyre is the element that connects your vehicle to the ground and it is therefore important to check its pressure regularly. Tyres with correct pressure will ensure: A good grip of the road ... -
Page 11: Operating Instructions
Washing the vehicle After your vehicle has been used under severe conditions (mud, snow…), we advise you to wash it: Taking off the wheels of the vehicle optimises washing. Pressurised wash is more effective. Washing under the body frame make it more effective. ... -
Page 12: Vehicle Identification
VEHICLE IDENTIFICATION: The vehicle was fitted by Automobiles DANGEL. For its identification, there is a label placed on the central amount of the right front door. It also includes the transformation number at the bottom of this one. (See photo below). For all vehicles: AUTOMOBILES DANGEL e2*XXXX/XX*XXXX... -
Page 13: Architecture Of The System
OPERATION OF THE AUTOMOBILES DANGEL 4X4 EQUIPMENT Architecture of the system Front longitudinal Front axle Front transfer transmission gear box Rear longitudinal Central transmission longitudinal transmission Rear lateral Transmissions Front lateral Transmissions Rear Axle Visco-coupler Characteristics of the 4x4 conversion: ... -
Page 14: Operating Principle
The system uses two running positions: a 2WD (eco) position where traction comes from the two front wheels only (green lights on). a 4WD (auto) position for optimum traction from all four wheels depending on the road surface (green + yellow lights on). Note: Since the jaw clutching system is mechanical, the light display does not necessarily represent the mechanical position of the jaw clutch (see... - Page 15 Operating principle of 4WD (auto) Front Rear COUPLER Axle Axle NORMAL RUNNING Front Rear COUPLER Axle Axle LOSS OF FRONT AXLE GRIP Automobiles DANGEL's 4-wheel drive system operates based on automatic and optimal distribution of the engine torque. The coupler is the heart of the system. Depending on the traction of the front wheels, the coupler automatically distributes the engine torque to the rear wheels which provides additional traction to the vehicle.
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Page 16: Lockable Rear Axle Option
Operating principle of the lockable rear axle (option) Front Rear axle COUPLER Axle free LOSS OF GRIP OF A REAR WHEEL AND OF A FRONT WHEEL; REAR AXLE FREE FORWARD MOVEMENT IS IMPOSSIBLE Front Rear axle COUPLER axle locked LOSS OF GRIP OF A REAR WHEEL AND OF A FRONT WHEEL;... - Page 17 In free position, the rear DANGEL axle distributes the torque between the right wheel and the left wheel. Moreover the differential enables the rear right wheel and the rear left wheel to turn at different speeds. In curves this ensures safe road handling, and preserves the drivetrain and the tyres.
- Page 18 NOTE: For your safety and to ensure that your vehicle gives you lasting service, do not over use its crossing capabilities, it is not an off road vehicle. How to lock the rear differential When stopped or at slow speed, turn the nob 1/4 turn clock-wise to lock the rear differential.
- Page 19 Sound and light signals Under normal operation: The orange indicator stays lit continuously to confirm the locking. A buzzer is heard when the differential is actually locked (slow intermittent sound signal). In transition mode: (locking asked but not mechanically engaged). - The orange indicator blinks and the sound signal is intermittent and rapid.
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Page 20: Lower Forward Gear Option
Using the lower forward gear (option) The lower forward gear is an additional speed, available using the gear shifter. Note that this gear is not synchronised and must be engaged while stopped. Ring The lower speed (L) is located next to the 2 gear. -
Page 21: Frequently Asked Questions
Frequently asked questions? Rear drive engagement 4WD/ 2WD Mechanical assembly allowing switching between 2WD and 4WD using the nob on the dashboard. 4-wheel drive switch in 2WD position 4-wheel drive switch on (with rear locking on as indicated by LEDs) V36 PARTNER 4x4 - REF : 5571H - 01/2015–... - Page 22 Front transfer box Mechanical assembly that transmits the engine torque to the longitudinal transmission through an angle transmission. The longitudinal transmission Front transfer Box 3-part transmission Rear Axle including 2 intermediate bearings Mechanical element that transmits the engine torque to the rear wheels through a visco-coupler.
- Page 23 The hydraulic coupler (or visco-coupler) Active in 4-wheel-drive mode, it detects the loss of traction at the front wheels and then transmits the engine torque to the rear wheels. The coupler will adjust the torque percentage as required. The rear axle with differential The differential, a mechanical assembly mounted in the rear axle, enables the two...
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Page 24: How To Operate A 4X4 Dangel
Automobiles DANGEL Guarantee: The guarantee is applicable from the 1st day the vehicle is effectively put in use. The parts specific to the Automobiles DANGEL equipment and the corresponding labour are guaranteed for 2 years, subject to compliance with the usage recommendations specified in this manual and with the maintenance schedule. -
Page 25: Who Should I Contact
MAINTENANCE: Contact a repairer certified by the manufacturer while informing him that the vehicle is equipped with a DANGEL 4-wheel drive system (hand this manual to him if required), and refer to the detailed recommendations on the following pages. In case of extreme uses (heavy loads, all-road driving, highway etc.) the mechanical elements of your vehicle are more stressed and need more frequent maintenance. -
Page 26: Mandatory Maintenance Operations
Mandatory maintenance operations Front Transfer Box Capacity: 0.65 L Oil: 80 W 90 API GL5 (YACCO BVX LS 200), equivalence 80W90 according to standard API GL5 ZF TE-ML05C Oil change: Every 25.000 km or 2 years in case of normal use, every 15.000 km or 1 year in case of intensive/ severe use. - Page 27 Rear axle differential Capacity: 1.1 L Oil: 80 W 90 API GL5 (YACCO BVX LS 200), equivalence 80W90 according to standard API GL5 ZF TE-ML05C Oil change: Every 25.000 km or 2 years in case of normal use, every 15.000 km or 1 year in case of intensive/ severe use.
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Page 28: Maintenance
Hydraulic coupler (or visco-coupler) This unit does not need maintenance Hydraulic coupler Diesel fuel cooler Check that there is no clogging: clean when required WARNING This information is given for reference only. We would like to remind you that any intervention must be done by a certified repairer of your vehicle's manufacturer. - Page 29 SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______...
- Page 30 SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______...
- Page 31 SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______...
- Page 32 SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______ Next visit on ________________ or ___________________________ km SERVICED AT _____________ KM CERTIFIED REPAIRER'S STAMP DATE: _____ / _____ / _______...
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Page 33: Check
Note V36 PARTNER 4x4 - REF : 5571H - 01/2015– Page 33/36... - Page 34 Note V36 PARTNER 4x4 - REF : 5571H - 01/2015– Page 34/36...
- Page 35 Note V36 PARTNER 4x4 - REF : 5571H - 01/2015– Page 35/36...
- Page 36 AUTOMOBILES DANGEL S.A. 5, RUE DU CANAL - F 68780 SENTHEIM TÉL. : +33 (0)3 89 38 57 00 FAX : +33 (0)3 89 82 59 13 INTERNET : www.dangel.com Copying or translation even partial forbidden without the prior written consent of S.A. Automobiles DANGEL. The manufacturer reserves the right to modify his production, without having to update the present notice.