Page 1
FORM TPM3-EG1 (518) TempMaster OmniElite ® ™ SINGLE PACKAGE ROOFTOP UNITS ENGINEERING GUIDE 120–150 Tons Cooling and Heating (Gas, Electric, Water, and Steam) R-410A Mod G LD19506...
H : High (1125 mbh) M : Packaged Rooftop V : VAV or SZVAV S : Side Return X : Standard Product, IPU T : TempMaster S : Special Product, IPU B : Bottom Supply L : Left Supply R : Right Supply...
Better Economy... Lower total cost of ownership • TempMaster provides a standard product offering that meets the latest ASHRAE 90.1 energy efficiency requirements. • Unique compressor staging provides quick response to cooling needs and provides multiple steps of capacity for high part load efficiency.
Page 6
8. Exhaust/return fan 3. Scroll compressors 9. Economizer 4. Condenser 10. Filters section 5. Advanced single package unit controller 11. Double-wall construction 6. Evaporator coil 12. Double width, double inlet (DWDI) airfoil supply FIGURE 1 - STANDARD CABINET ASSEMBLY TEMPMASTER...
3/4 down the longest duct run. Single Zone Variable Air Volume (SZVAV) – TempMaster OmniElite units are available for single zone variable air volume (SZVAV) applications. Control can be used with a zone sensor or a BAS.
Page 8
MS/TP (RS-485) Communications – This communication option is standard on ® every TempMaster OmniElite unit. Communications to the unit are through a twisted pair, and the wire terminations are on the primary unit control board. See supplemental infor- mation for the available control points and protocol implementation conformance state- ment (PICS)/BACnet interoperability building blocks (BIBBs) statements of conformity.
Page 9
Remote Terminal Unit (RTU) Communications – This communication option ™ is standard on every TempMaster OmniElite unit and can be used in lieu of the BACnet communications (only one can be used at a time). See supplemental information for the available control points.
Page 10
The speed of the supply fan is controlled by a VFD. EVAPORATOR SECTION Double Sloped Stainless Steel Drain Pan – The TempMaster OmniElite’s stainless steel drain pan is factory-mounted and installed on every unit. A condensate drain trap is need- ed and must be provided and installed in the field by others.
Page 11
Additionally, due to a three independent circuit design with two compressors on each circuit, the TempMaster OmniElite can provide superior granularity in terms of staging, which translates to best in class part load efficiency or IEER.
Page 12
Magnahelic Filter Pressure Gauge – On units equipped with downstream filtration, a magnahelic filter gauge is included and visible on the exterior of the unit. The filter gauge measures the air pressure drop for through the rigid filter bank to indicate when replace- ment is required. TEMPMASTER...
Page 13
FORM TPM3-EG1 (518) TMAL120–150 MODEL TEMPMASTER...
Unit clearances are designed so that technicians have enough space between units, building walls, and edges of building to gain access safely. In cases where space is limited, please call a local TempMaster representative for additional infor- mation.
Page 15
Erecting a fence around the unit is common practice. • Roof curb – TempMaster offers optional roof curbs designed specifically for the TempMaster OmniElite footprint. These curbs come in full perimeter or open con- denser models and are shipped disassembled and require field assembly and instal- lation.
Page 16
If the application calls for horizontal supply and return air, TempMaster can ship it from the factory as a horizontal unit. This option eliminates the need for field modification of equip- ment saving time and money.
Page 17
SIDE VIEW NOTE: This diagram is provided as a visual reference of the TempMaster OmniElite discharge air (DA) & return air (RA) openings & locations for all sizes. Please refer to the dimensional data for exact size & location of panels and openings.
Page 18
TempMaster offers a powered return fan that is located in the return plenum. This fan operates coincidentally with the supply fan and draws return air back through the return ductwork and into a pressurized plenum.
• Condenser section wire guards • Weights represent approximate operating weights and have a +/- 10% accuracy. To calculate weight for a specific configura- tion, contact a TempMaster sales representative. TABLE 6 - COMPONENT WEIGHTS (LBS) MODEL SIZE CABINET, AIR HANDLING SECTION...
Page 22
3. Motor base is included in fan skid. 4. Filters only. Does not include the filter rack. Weights represent approximate operating weights and have a +/- 10% accuracy. To calculate weight for a specific configuration, contact a TempMaster sales representative. TEMPMASTER...
Gas valve rated for 0.5 psig. If gas pressure greater than 0.5 psig, then a gas pressure regulator is required. Minimum gas pressure is 4.5 iwg. ELECTRIC HEATING TABLE 11 - ELECTRIC HEAT PERFORMANCE DATA HEAT CAPACITY AIRFLOW MIN MAX TEMP RISE UNIT SIZE (KW) (MBH) (CFM) (°F) 15,000 15,000 120–150 15,000 15,000 15,000 TEMPMASTER...
Page 41
1. Return air opening pressure drop does not include an exhaust fan. Use the value in the powered exhaust air damper column to determine return air pressure drop attributed to the exhaust fan assembly. 2. Front return is not available with barometric relief, exhaust fans, or return fans. 3. Pressure drop for 12-inch rigid filter media includes a 2-inch prefilter. TEMPMASTER...
36.6 38.7 40.7 42.2 43.6 48,000 35.7 37.0 38.8 40.8 43.0 45.2 47.0 48.5 50,000 40.2 41.5 43.3 45.4 47.6 49.9 52.0 53.8 NOTE: For performance at operating points not included in these tables, consult your local TempMaster representative. TEMPMASTER...
42.3 1104 44.7 1122 47.2 1140 49.6 44,000 1089 41.7 1106 44.1 1122 46.5 1140 49.0 46,000 1128 46.1 1144 48.5 48,000 50,000 NOTE: For performance at operating points not included in these tables, consult your local TempMaster representative. TEMPMASTER...
Electrical Data ELECTRICAL SERVICE SIZING In order to use the electrical service required for the cooling only TempMaster OmniElite single package unit, use the appropriate calculations listed below from U.L. 1995. Based on the configuration of the single package unit, the calculations will yield different mini- mum circuit ampacity (MCA) and maximum overcurrent protection (MOP).
Page 46
240.6 192.5 288.7 230.9 NOTE: 1. Heaters will be sized as follows: 460V heaters rated at 480V, 575V heaters rated at 600V. TABLE 27 - ELECTRICAL HEAT STAGES 120-150 TONS 80KW 108KW 150KW 200KW 250KW 460V/3Ph/60Hz AVAILABLE VOLTAGES 575V/3Ph/60Hz TEMPMASTER...
Based on the unit type (variable air volume (VAV) or single zone VAV (SZVAV)), the Temp- Master OmniElite single package units can be operated by a space temperature sensor or standalone. A field wiring terminal block is provided to facilitate unit setup and installation.
Page 48
OA enthalpy is determined to be less than the RA enthalpy and the OAT is less than the reference temperature setting. This method of economizing is the most accurate and provides the highest degree of energy efficiency for a single package unit economizer. TEMPMASTER...
Page 49
Because this type of exhaust is not powered, the amount of air exhausted will be limited to the static pressure that will need to be overcome. TEMPMASTER...
Page 50
SMOKE PURGE SEQUENCES General The controls of the TempMaster OmniElite are designed as standard with a ventilation override sequence to remove, exhaust, or ventilate smoke, fumes, or other airborne con- taminates from the occupied space. This feature offers three selectable operations: purge, pressurization, and evacuation.
Page 51
RAT cooling setpoint plus 0.5°F, the unit controller will place the unit in the occupied cooling mode. The unit will remain in the occupied cooling mode until the RAT is equal to or less than the RAT cooling setpoint minus 0.5°F. TEMPMASTER...
Page 52
HEATING THAT IT NEEDS TO ACHIEVE AND MAINTAIN THE ACTIVE SUPPLY AIR TEMPERATURE (SAT) SETPOINT. 2. UNIT MODES WILL STAGE DOWN WHEN THE ZONE TEMPERATURE IS 0.5°F UNDER THE SETPOINTS FOR COOLING AND 0.5°F OVER THE SETPOINTS FOR HEATING. LD20073 FIGURE 4 - OPERATIONAL MODE: VARIABLE AIR VOLUME (VAV) TEMPMASTER...
Page 53
2. UNOCCUPIED SEQUENCE WILL BE THE SAME AS ABOVE EXCEPT THE ZONE TEMPERATURE SETPOINTS USED WILL BE THE UNOCCUPIED SETPOINTS’ VALUES. 3. UNIT MODES WILL STAGE DOWN WHEN THE ZONE TEMPERATURE IS 0.5°F UNDER THE SETPOINTS FOR COOLING AND 0.5°F OVER THE SETPOINTS FOR HEATING. LD19888 FIGURE 5 - OPERATIONAL MODE: SINGLE ZONE VAV (SZVAV) TEMPMASTER...
Page 54
(2 per phase) (2 per phase) (1 per phase) 6 AWG thru 500 kcmil 3/0 thru 500 kcmil 2 AWG thru 300 kcmil 14 AWG thru 2/0 575V (2 per phase) (2 per phase) (2 per phase) (1 per phase) TEMPMASTER...
7. On units with an optional disconnect switch, the supplied disconnect switch is a Disconnecting Means as defined in the N.E.C. Section 100, and is intended for isolating the unit from the available power supply to perform maintenance and troubleshooting. This disconnect switch is not intended to be a load break device. FIGURE 6 - SINGLE POINT POWER SUPPLY WIRING TEMPMASTER...
Page 56
100, and is intended for isolating the unit from the available power supply to perform maintenance and troubleshooting. This disconnect switch is not intended to be a load break device. FIGURE 7 - DUAL POINT POWER SUPPLY WIRING WITH NON-FUSED DISCONNECT TEMPMASTER...
4. Use shielded wire where shown. 5. Potentiometer application shown. As an alternative, signal inputs can be driven from an analog output of a third party controller. *Input resistance is 15 K ohms. LD08184C FIGURE 8 - FIELD CONTROL WIRING - INPUTS TEMPMASTER...
Page 58
2. All wiring is Class 2, low voltage. 3. Maximum power available from the 24VAC terminal is 40VA. 4. Use shielded wire where shown. 5. Relay contacts suitable for pilot duty to 1A from 24VAC to 120VAC. LD08186 FIGURE 9 - FIELD CONTROL WIRING - OUTPUTS TEMPMASTER...
FORM TPM3-EG1 (518) General Arrangement Drawing – 120–150 Ton Models BOTTOM SUPPLY / BOTTOM RETURN / POWERED RETURN / ECONOMIZER / ELECTRIC HEAT / ANGLED FILTERS FIGURE 10 - GENERAL ARRANGEMENT DRAWING TEMPMASTER...
Page 60
FORM TPM3-EG1 (518) General Arrangement Drawing – 120–150 Ton Models (Cont'd) LEFT SUPPLY / FRONT RETURN / POWERED EXHAUST / ECONOMIZER / GAS HEAT / ANGLED FILTERS LD08172 FIGURE 10 - GENERAL ARRANGEMENT DRAWING (CON'TD) TEMPMASTER...
Page 61
FORM TPM3-EG1 (518) BOTTOM SUPPLY / FRONT RETURN / POWERED EXHAUST FAN / ECONOMIZER / ELECTRIC HEAT / ANGLED FILTERS LD08175 FIGURE 10 - GENERAL ARRANGEMENT DRAWING (CON'TD) TEMPMASTER...
Page 62
FORM TPM3-EG1 (518) General Arrangement Drawing – 120–150 Ton Models (Cont'd) BOTTOM SUPPLY / BOTTOM RETURN / POWERED EXHAUST / ECONOMIZER / GAS HEAT / ANGLED FILTERS FIGURE 10 - GENERAL ARRANGEMENT DRAWING (CON'TD) TEMPMASTER...
Page 63
2. Curb configuration for bottom return and bottom supply. 3. These drawings are not intended as construction documents for the field fabricated roof curbs. TempMaster will not be responsible for the unit fit up, leak integrity, or sound level for installation using field fabricated roof curbs.
Page 64
2. Curb configuration for bottom return and bottom supply. 3, These drawings are not intended as construction documents for the field fabricated roof curbs. TempMaster will not be responsible for the unit fit up, leak integrity, or sound level for installation using field fabricated roof curbs.
4. Location of return line connection, vertical from bottom edge of base rail 5. Location of both supply and return lines, horizontal from outside casing of unit, across direction of airflow MPT = Male Pipe Thread FPS = Female Pipe Sweat TEMPMASTER...
1. Structural supports for units. 2. Roof curb transition. 3. Piping size and connection/header locations. 4. Electrical power requirements and wire/conduit and overcurrent protection sizes. 5. All costs incurred to modify the building provisions to accept the furnished units. TEMPMASTER...
Page 68
Equipment shall include the manufacturer’s warranty not less than 18 months from the date of shipment. Extended parts warranty [optional] shall be included for an additional 1 [5] year. Extended parts and labor warranty [optional] shall be included for an additional 1 [5] year. TEMPMASTER...
Page 69
Latches shall be positive-action, creating an airtight seal between the door and unit. Panels and doors shall be completely gasketed with a closed-cell, neoprene gasket. Door tiebacks shall be provided for all doors to secure them while servicing. TEMPMASTER...
Page 70
Exhaust airflow shall be modulated via a factory installed and commissioned variable frequency drive (VFD) with the same nameplate horsepower as the supply fan motor. TEMPMASTER...
Page 71
6. Dirty Filter Alarm: A dirty filter switch shall be provided and wired to the single package unit control panel. Upon closure of the switch, the controller shall display a dirty filter fault. The setting of the switch can be changed manually to close at a specified pressure drop across the filters. TEMPMASTER...
Page 72
The passive sound attenuator barrier shall be mounted on the downstream side of the supply fan and shall block line-of-sight between the fan and the unit dis- charge opening. If not available, manufacturer must provide a sound attenuator of at least 3 feet in length. TEMPMASTER...
Page 73
A rollout switch shall provide secondary airflow safety protection. The rollout switch shall discontinue furnace operation if the flue becomes restricted. TEMPMASTER...
Page 74
Agency Certification: The operation of the electric heater is an integral part of the single package units control system. Power connection to the heater is through the power panel for the unit. Electric heat is ETL listed to both U.S. and Canadian safety standards. TEMPMASTER...
Page 75
2. Blank Section: A blank section shall be provided downstream of the supply fan and diffuser section. Condenser Section 1. Condenser Fans: Condenser fans shall be matched up with compressors to op- timize system control. Condenser fans shall be propeller type, directly driven by permanently lubricated totally enclosed air over (TEAO) motor. TEMPMASTER...
Page 76
9. Service Valves [Optional]: Liquid, suction, and discharge service valves shall be included to provide a means of isolating the refrigerant charge in the system so that the refrigeration system may be serviced without removing the charge of the unit. TEMPMASTER...
Page 77
Binary inputs: Dry (or “wet”) contacts shall be provided for alarm outputs for supply fan fault, cooling/heating fault, or general/sensor faults. Contacts shall also be provided for occupied/unoccupied (start/stop) switching; shutdown, smoke purge, exhaust or pressurization operations; call for cooling or heating; and for morning warm-up. TEMPMASTER...
Page 78
Adjust and level the single package unit on support structure. INSPECTION AND START-UP SUPERVISION A factory-trained service representative of the manufacturer shall supervise the unit start- up and application specific calibration of control components. TEMPMASTER...
Need help?
Do you have a question about the OmniElite and is the answer not in the manual?
Questions and answers