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8.2.9
Service life of the lubricants .................................................................................................... 77
8.2.10
Recommended lubricants ....................................................................................................... 79
8.3
Lubrication of the XLplus and VLplus heavy-duty bearing systems ....................................... 80
8.4
Replace bearings .................................................................................................................... 82
8.5
Checking the gearbox for leaks .............................................................................................. 83
8.6
Replacing the vent valve ......................................................................................................... 84
8.7
Checking the oil level sensor (optional) .................................................................................. 84
8.8
Cleaning the gearbox .............................................................................................................. 84
8.9
Checking tightness of fastening bolts ..................................................................................... 85
8.10
Inspecting the gearbox............................................................................................................ 85
8.11
Replacing the hose of the oil expansion unit .......................................................................... 86
9
Disposal ................................................................................................................................................ 87
10
Technical data ...................................................................................................................................... 89
10.1
Type designation ..................................................................................................................... 89
10.2
General technical data ............................................................................................................ 91
10.3
Weight ..................................................................................................................................... 94
10.4
Sound energy level ................................................................................................................. 94
10.5
Mounting positions .................................................................................................................. 95
10.5.1
General notes on mounting positions ..................................................................................... 95
10.5.2
Single-stage helical gearboxes ............................................................................................... 96
10.5.3
Two- and three-stage helical gearbox .................................................................................... 98
10.5.4
Parallel shaft gearbox ........................................................................................................... 105
10.5.5
Bevel gearbox ....................................................................................................................... 111
10.5.6
Helical worm gearbox ........................................................................................................... 120
10.5.7
Tandem gearboxes - Intermediate helical gearboxes .......................................................... 126
10.6
Oil quantities ......................................................................................................................... 128
10.6.1
Helical gearbox ..................................................................................................................... 129
10.6.2
Parallel shaft gearbox ........................................................................................................... 130
10.6.3
Bevel gearbox ....................................................................................................................... 131
10.6.4
Helical worm gearbox ........................................................................................................... 133
10.6.5
Tandem gearbox - intermediate helical gearbox .................................................................. 134
10.6.5.1
Two- and three-stage helical gearboxes............................................................................... 134
10.6.5.2
Parallel shaft gearboxes ....................................................................................................... 135
10.6.5.3
Bevel gearbox ....................................................................................................................... 137
10.6.5.4
Helical worm gearboxes........................................................................................................ 139
11
Spare parts ......................................................................................................................................... 141
11.1
Stocking of spare parts ......................................................................................................... 141
11.2
Lists of spare parts ................................................................................................................ 142
11.2.1
Helical gearbox E, sizes 39 - 149 ......................................................................................... 142
11.2.2
Helical gearbox D / Z, sizes 19 - 189 .................................................................................... 144
11.2.3
Parallel shaft gearbox F, sizes 29 - 189 ............................................................................... 146
11.2.4
Bevel gearbox B, sizes 19 - 49 ............................................................................................. 148
BA 2030
Operating Instructions, 11/2017, A5E37880173A/RS-AE
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