Siemens BA 2030 SERIES Operating Instructions Manual
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Siemens BA 2030 SERIES Operating Instructions Manual

Siemens BA 2030 SERIES Operating Instructions Manual

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  • Page 3 General information and ___________________ safety notes ___________________ Technical description Incoming goods, transport, ___________________ SIMOGEAR and storage ___________________ Installation Gearbox BA 2030 ___________________ Commissioning ___________________ Operation Operating Instructions ___________________ Faults, causes and remedies ___________________ Service and maintenance ___________________ Disposal ___________________ Technical data ___________________ Spare parts ___________________...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents General information and safety notes ...................... 7 General information ........................7 Copyright ........................... 9 Intended use ..........................9 Geared motor with encoder for safety-relevant applications ..........10 Obligations of the user ......................10 Particular types of hazards ..................... 12 Technical description ..........................
  • Page 6 Table of contents Mounting an input or output element on the gearbox shaft ........... 31 Removing and installing the protection cover ................ 33 Installing and removing the shaft-mounted gearbox .............. 34 4.9.1 General information on installing the shaft-mounted gearbox ..........34 4.9.2 Hollow shaft with parallel key ....................
  • Page 7 Table of contents 8.2.9 Service life of the lubricants ....................77 8.2.10 Recommended lubricants ....................... 79 Lubrication of the XLplus and VLplus heavy-duty bearing systems ........80 Replace bearings ........................82 Checking the gearbox for leaks ....................83 Replacing the vent valve ......................84 Checking the oil level sensor (optional) ..................
  • Page 8 Table of contents 11.2.5 Bevel gearbox K, sizes 39 - 189 ..................150 11.2.6 Helical worm gearbox C, sizes 29 - 89 ................152 11.2.7 SIMOLOC assembly system, sizes 29 - 89 ................. 154 11.2.8 XLplus and VLplus heavy-duty bearing systems, sizes 89-169 .......... 156 Declaration of incorporation, declaration of conformity ................

  • Page 9: General Information And Safety Notes

    Instructions and measures applying in particular to ATEX version gearboxes. Note Siemens AG does not accept any liability for damage and failures that result from the non- observance of these operating instructions. These operating instructions are part of the gearbox delivery. Store the operating instructions near the gearbox.
  • Page 10 The described gearboxes correspond to the state-of-the-art at the time these operating instructions were printed. Siemens AG reserves the right to change individual components and accessory parts in the interest of further development. The changes serve to improve the performance and safety.

  • Page 11: Copyright

    General information and safety notes 1.2 Copyright Copyright The copyright to these operating instructions is held by Siemens AG. These operating instructions must not be wholly or partly reproduced for competitive purposes, used in any unauthorized way or made available to third parties without agreement of Siemens AG.

  • Page 12: Geared Motor With Encoder For Safety-Relevant Applications

    General information and safety notes 1.4 Geared motor with encoder for safety-relevant applications Geared motor with encoder for safety-relevant applications For a SIMOGEAR geared motor with encoder for safety-relevant applications, it is crucial that you observe the operating instructions BA 2730. These operating instructions are valid for the functionally safe encoders that are mounted onto SIMOGEAR geared motors.
  • Page 13 Observe the permissible tightening torque of the fastening bolts. Replace damaged bolts with new bolts of the same type and strength class. Siemens AG accepts the warranty only for original spare parts. The manufacturer who installs the geared motors in a plant must include the regulations contained in the operating instructions in its own operating instructions.

  • Page 14: Particular Types Of Hazards

    General information and safety notes 1.6 Particular types of hazards Particular types of hazards WARNING Extreme surface temperatures Hot surfaces over +55 °C pose a burn risk. Cold surfaces below 0 °C pose a risk of damage due to freezing. Do not touch the gearbox without protection.

  • Page 15: Technical Description

    Technical description General technical description The gearbox is supplied with one, two or three transmission stages. The gearbox is suitable for various mounting positions. Observe the correct oil level. Gearbox housing The housings for sizes 19 and 29 are made of die-cast aluminum. Depending on the gearbox type, the housings of sizes 39 and 49 are made of die-cast aluminum or cast iron.
  • Page 16 Technical description 2.1 General technical description XLplus and VLplus heavy-duty bearing systems ① ② Grease nipple Automatic regreasing device (optional) ③ ④ Screw plug Dry-well oil sight glass (optional) ⑤ Dry-well oil sensor (optional) Figure 2-1 XLplus and VLplus heavy-duty bearing systems The multi-stage helical gearbox sizes 89-169 can be supplied with an XLplus or VLplus heavy-duty bearing system.

  • Page 17: Shaft Seals

    Technical description 2.2 Shaft seals Shaft seals The shaft sealing rings on the output side prevent lubricant from escaping from the housing at the shaft outlet and prevent pollution from entering the housing. The optimum use of the seals depends on the ambient conditions and the lubricant being used.

  • Page 18: Rating Plate

    Technical description 2.4 Rating plate Rating plate The rating plate on the gearbox or geared motor is of coated aluminum foil. The rating plate is glued using a special masking film. The film ensures permanent resistance to UV radiation and media of all kinds, such as oils, greases, salt water and cleaning agents. The adhesive and the material ensure firm adhesion and long-term legibility within the operating temperature range from -40 °C to +155 °C.

  • Page 19: Painted Version

    Technical description 2.5 Surface treatment NOTICE Failure of the external protection If the paint finish is damaged, the geared motor may corrode. Do not damage the paint finish. Note Information about the ability to be repainted does not guarantee the quality of the paint product supplied by your supplier.
  • Page 20 Technical description 2.5 Surface treatment Paint system Description Corrosiveness category C2 for low environmental stress 2-component - polyurethane top coat Indoor and outdoor installation • Unheated buildings with condensation, production • areas with low humidity, e.g. warehouses and sports facilities Atmospheres with little contamination, mostly rural •...

  • Page 21: Primed Version

    Technical description 2.5 Surface treatment Paint system Description Corrosiveness category C5 for very high environmental stress 2-component epoxy zinc phosphate base Indoor and outdoor installation • coat, Buildings and areas with almost constant • 2-component polyurethane intermediate condensation and high contamination, e.g. malt coat, factories and aseptic areas 2-component polyurethane top coat...
  • Page 22 Technical description 2.5 Surface treatment BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 23: Incoming Goods, Transport, And Storage

    Notify the freight company of any damage caused during transport immediately (this is the only way to have damage rectified free of charge). Siemens AG will not accept any claims relating to items missing from the delivery and which are submitted at a later date.

  • Page 24: Fastening For Suspended Transport

    Incoming goods, transport, and storage 3.2 Transport Different forms of packaging may be used, depending on the size of the gearbox or geared motor and the method of transport. Unless contractually agreed otherwise, the seaworthy packaging complies with HPE Packaging Guidelines (Bundesverband Holzpackmittel Paletten Exportverpackungen e.V., the German Federal Association for wooden packaging, pallets, and export packaging).

  • Page 25: Storage

    Incoming goods, transport, and storage 3.3 Storage Table 3- 1 Maximum load of the eyebolt on the gearbox Thread size Thread size [kg] [mm] [kg] [mm] 1 200 1 800 3 200 The eyebolt corresponds to DIN 580. Storage 3.3.1 General information for storage WARNING Danger of serious injuries caused by falling objects...

  • Page 26: Storage Up To 36 Months With Long-Term Preservation (Optional)

    Incoming goods, transport, and storage 3.3 Storage 3.3.2 Storage up to 36 months with long-term preservation (optional) 3.3.2.1 General notes for storage up to 36 months Store the gearbox or geared motor in dry, dust-free rooms that are maintained at a constant temperature.

  • Page 27: Installation

    Installation Unpacking NOTICE Transport damage impairs the correct function of the gearbox Never commission faulty gearboxes. Check the gearbox for completeness and for damage. Report any missing parts or damage immediately. Remove and dispose of the packaging material and transport equipment in compliance with regulations.
  • Page 28 Installation 4.2 General information on installation NOTICE Overheating caused by solar radiation Overheating of the gearbox due to exposure to direct sunlight. Provide suitable protective equipment such as covers or roofs. Prevent heat accumulation. NOTICE Malfunction resulting from foreign objects The operator must ensure that no foreign objects impair the function of the gearbox.

  • Page 29: Thread Sizes And Tightening Torques For Fastening Bolts

    Installation 4.3 Thread sizes and tightening torques for fastening bolts Thread sizes and tightening torques for fastening bolts The general tolerance for the tightening torque is 10 %. The tightening torque is based on a friction coefficient of μ = 0.14. Table 4- 1 Tightening torques for fastening bolts Thread size...

  • Page 30: Gearbox With Foot Mounting

    Installation 4.4 Gearbox with foot mounting Gearbox with foot mounting NOTICE Impermissible housing loadings when unevenness present Do not subject the gearbox to excessive stress when tightening the fastening bolts. The foundation must be level and free from dirt. The deviation in flatness of the gearbox's contact surface may not exceed the following values: For gearboxes up to size 89: 0.1 mm For gearboxes from size 109: 0.2 mm.

  • Page 31: Gearbox With Flange Fastening

    Installation 4.5 Gearbox with flange fastening Gearbox with flange fastening Note Siemens AG recommends an anaerobic adhesive to enhance the friction lock between flange and mounting surface. Table 4- 3 Thread size of the fastening bolt Thread Flange Helical gearbox...

  • Page 32: Gearboxes In Foot Or Flange Version

    Installation 4.6 Gearboxes in foot or flange version Table 4- 5 Strength class of the fastening bolt / nut for EZ, EF, DZ/ZZ and DF/ZF Gearbox size Flange Strength class 29, 39 A120 10.9 A140 10.9 A160 A200 A250 A300 129, 149 109, 129 A350...

  • Page 33: Mounting An Input Or Output Element On The Gearbox Shaft

    Installation 4.7 Mounting an input or output element on the gearbox shaft Mounting an input or output element on the gearbox shaft WARNING Risk of burns caused by hot parts Do not touch the gearbox without protection. NOTICE Damage to shaft sealing rings caused by solvent Avoid any contact of solvent or benzine with the shaft sealing rings.
  • Page 34 Installation 4.7 Mounting an input or output element on the gearbox shaft Use a fitting device to fit the input or output elements. Figure 4-1 Example of a fitting device Observe the correct mounting arrangement to minimize stress on shafts and bearings due to lateral forces.

  • Page 35: Removing And Installing The Protection Cover

    Installation 4.8 Removing and installing the protection cover Removing and installing the protection cover ATEX version gearboxes Sparks may be caused by a damaged protection cover. Replace damaged protection covers immediately. ① Secure bolts with, e.g. Loctite 243 medium-strength adhesive. The protection cover of the hollow shaft is delivered ready-fitted to the gearbox flange.

  • Page 36: Installing And Removing The Shaft-Mounted Gearbox

    Installation 4.9 Installing and removing the shaft-mounted gearbox Installing and removing the shaft-mounted gearbox 4.9.1 General information on installing the shaft-mounted gearbox NOTICE Damage to shaft sealing rings caused by solvent Avoid any contact of solvent or benzine with the shaft sealing rings. NOTICE Subjecting stress to the hollow shaft causes bearing failure Skewing or stressing the hollow shaft increases the loading.

  • Page 37: Hollow Shaft With Parallel Key

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.2 Hollow shaft with parallel key 4.9.2.1 Mounting the hollow shaft with parallel key Not included in scope of supply ① ⑥ Machine shaft Circlip ② ⑦ Hollow shaft Parallel key ③ ⑧...

  • Page 38: Removing The Hollow Shaft With Parallel Key

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.2.2 Removing the hollow shaft with parallel key WARNING Inadequately secured gearbox or geared motors can free themselves Before driving out the machine shaft, fasten a suitably dimensioned means of absorbing load to the gearbox. Slightly pretension the pulling equipment so that the gearbox does not drop onto it when the insert shaft is released.
  • Page 39 Installation 4.9 Installing and removing the shaft-mounted gearbox Procedure 1. Remove the axial locking element from the hollow shaft. ① ② ③ 2. Drive out the machine shaft using the disk , threaded block , feather key ⑤ ④ threaded spindle and hexagon nuts You have now removed the hollow shaft with parallel key.

  • Page 40: Hollow Shaft With Shrink Disk

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.3 Hollow shaft with shrink disk 4.9.3.1 Mounting the hollow shaft with shrink disk Greased Absolutely grease-free Not included in scope of supply ① Machine shaft ② Hollow shaft ③ Bushing Figure 4-6 Mounting the hollow shaft with shrink disk Procedure 1.

  • Page 41: Mounting The Shrink Disk

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.3.2 Mounting the shrink disk WARNING Risk of injury due to freely rotating parts Fit a cover cap or protection cover. NOTICE Lubricants in the shrink disk seat impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease-free. Do not use impure solvents and soiled cleaning cloths.
  • Page 42 Installation 4.9 Installing and removing the shaft-mounted gearbox Note The shrink-fitted disc connection fastens the hollow shaft axially on the machine shaft. Note Apply a thin layer of grease to the shrink disk seat on the hollow shaft. Note Coat with a suitable lubricant to prevent frictional corrosion of the contact surface on the customer's machine shaft in the vicinity of the bush.
  • Page 43 Installation 4.9 Installing and removing the shaft-mounted gearbox Procedure ③ ③ 1. Push the shrink disk onto the hollow shaft – 3-part shrink disk until the limit for sizes 29 - 69. – 2-part shrink disk flush with the shaft end for sizes 79 - 189. ⑥...

  • Page 44: Pulling Off The Shrink Disk

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.3.3 Pulling off the shrink disk Procedure ⑥ 1. Successively release the tightening bolts one after the other through a ¼ turn each time using a wrench. Do not completely remove the bolts. 2.

  • Page 45: Simoloc Assembly System

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.4 SIMOLOC assembly system 4.9.4.1 General notes for the SIMOLOC assembly system WARNING Risk of injury due to freely rotating parts Fit a cover cap or protection cover. NOTICE Damaged components impair the correct function of the gearbox If any components are damaged, the correct function of the gearbox will no longer be ensured.

  • Page 46: Installing Simoloc

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.4.2 Installing SIMOLOC ⑦ Absolutely grease-free Torque arm ① ⑧ Machine shaft Bolt ② ⑨ Bronze bushing Tapered bushing ③ ⑩ Clamping ring Tightening bolt for the tapered bushing ④ ⑪ Tightening bolt for the clamping ring Protection cover / cover cap ⑤...
  • Page 47 Installation 4.9 Installing and removing the shaft-mounted gearbox Procedure ⑦ 1. Attach the torque arm to the gearbox, see Torque arms with shaft-mounted gearboxes (Page 48). 2. Remove the corrosion protection coating using white spirit or a solvent on: ① –...

  • Page 48: Removing Simoloc

    Installation 4.9 Installing and removing the shaft-mounted gearbox ④ Table 4- 9 Tolerance dimension, tightening bolt tightening torque ④ Gearbox type Size Tolerance dimension Thread size Tightening torque to10 [mm] Strength class 10.9 [Nm] F, B, C 0.6 ... 2.1 F, B, K, C 0.7 ...

  • Page 49: Hollow Shaft With Splines

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.5 Hollow shaft with splines Not included in scope of supply ① Machine shaft ② Hollow shaft ③ Hexagon nut ④ Threaded spindle ⑤ Disk ⑥ Locking ring ⑦ Mounting paste Figure 4-9 Mounting the hollow shaft with splines Instead of the nut and threaded spindle shown in the diagram, other types of equipment such as hydraulic lifting equipment may be used.

  • Page 50: Torque Arms With Shaft-Mounted Gearboxes

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.6 Torque arms with shaft-mounted gearboxes 4.9.6.1 General information regarding torque arms Torque arms can absorb the reaction torque and the weight force of the gearbox. ATEX version gearboxes Worn or irreparably damaged rubber elements will not function properly. Impacts can cause sparks.

  • Page 51: Mounting Torque Arms On Parallel Shaft Gearboxes

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.6.2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensioned, damping rubber elements. Fixing accessories such as brackets, bolts, nuts, etc., are not included in the scope of supply. Figure 4-10 Installation suggestion for torque arms on F.29 - F.189 Size Rubber buffer...

  • Page 52: Mounting Torque Arms On Bevel Gearboxes And Helical Worm Gearboxes

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.6.3 Mounting torque arms on bevel gearboxes and helical worm gearboxes NOTICE Impermissible loading caused by incorrect mounting The torque arm bush must be supported by bearings on both sides. After assembly, the sleeve must have some axial play. Figure 4-11 Mounting suggestion for torque arm on foot and flange The torque arm can be fitted in various positions, depending on the hole circle pitch.

  • Page 53: Commissioning

    Check the oil level before commissioning. Correct the oil quantity when required. Please observe Checking and changing lubricants (Page 67). Siemens AG recommends a complete oil change after a storage time longer than 24 months: ● For gearboxes with long-term preservation.

  • Page 54: Mount The Oil Expansion Unit

    Commissioning 5.3 Mount the oil expansion unit Gearbox in special mounting position The gearbox is intended for a specific rotation angle and is delivered with the correct quantity of oil for this purpose. It is not possible to check the oil level. You will find information regarding oil quantity and type of oil on the rating plate.
  • Page 55 Commissioning 5.3 Mount the oil expansion unit ① ⑤ Pressure relief valve Reducer or screwed connection ② ⑥ Unit O ring or pipe ③ ⑦ Filter Screwed connection ④ Elbow union Figure 5-2 Installing oil expansion unit size 39 - 89 Procedure ①...

  • Page 56: Installing The Oil Temperature Monitoring Device

    The position of the resistance thermometer is defined by Siemens AG. The sensor pocket of the thermometer is installed in the gearbox and closed with a sealing cap.

  • Page 57: Options Of The Vlplus Heavy-Duty Bearing System

    Commissioning 5.5 Options of the VLplus heavy-duty bearing system Options of the VLplus heavy-duty bearing system 5.5.1 Automatic regreasing device Gearboxes with the VLplus heavy-duty bearing system can be optionally supplied with an automatic regreasing device. The automatic regreasing device can be installed in any position and can be used underwater.
  • Page 58 Commissioning 5.5 Options of the VLplus heavy-duty bearing system CAUTION Closed lubricator bursts Overpressure will result if the lubricator is not opened and the grease channels are contaminated. At an overpressure of approximately 5 bar, the lubricator will burst at the preset breaking point between the housing and the funnel.
  • Page 59 Commissioning 5.5 Options of the VLplus heavy-duty bearing system Setting the lubrication time CAUTION Setting the wrong lubrication time The lubrication time is heavily influenced by the resistance in the lubricant channels and the ambient temperature. Check the actual lubrication time during operation. The actual lubrication time is the time it takes for the lubricator to be completely emptied.

  • Page 60: Dry-Well Version With Oil Sensor

    Commissioning 5.5 Options of the VLplus heavy-duty bearing system 5.5.2 Dry-well version with oil sensor Please refer to the separate operating instructions for the oil level sensor. The oil sensor can also be deployed for ATEX version gearboxes. ATEX version gearboxes The oil sensor operates with a disconnector.

  • Page 61: Operation

    Operation ATEX version gearboxes The difference between the temperature of the housing and the ambient temperature of max. +40° C must not exceed 70 K. Using a suitable temperature sensor, measure the temperature at the lowest point of the housing (oil sump) or at the mounting surface in the case of output units. We recommend that you monitor the gearbox temperature indirectly by monitoring the motor current.
  • Page 62 Operation BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 63: Faults, Causes And Remedies

    Faults and malfunctions that occur during the warranty period and requiring repair work on the gearbox must be remedied only by Technical Support. If faults occur without a clearly identifiable cause, Siemens AG recommends the services of the Technical Support even after the warranty period has elapsed.
  • Page 64 Faults, causes and remedies Faults Causes Remedy Unusual motor Excessive bearing play and / or Check the bearing and replace if noise. bearing defective. necessary. Motor brake is rubbing. Check air gap and adjust if necessary. Inverter parameterization. Correct the parameterization. Oil escapes.
  • Page 65 Faults, causes and remedies Faults Causes Remedy Output shaft does Force flow interrupted by breakage in Call Technical Support. not turn when the gearbox. motor is running. Geared motor only Incorrect oil level for the mounting Check the mounting position (Page 95) starts with difficulty position being used.
  • Page 66 Faults, causes and remedies BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 67: Service And Maintenance

    Improper maintenance Only authorized qualified personnel may perform the maintenance and servicing. Only original parts supplied by Siemens AG may be installed. Only qualified personnel may perform the inspection, maintenance and servicing work. Please observe the General information and safety notes (Page 7).
  • Page 68 Service and maintenance 8.1 General notes about maintenance work Remedy Interval Description of work First oil change after After approximately Checking and changing commissioning. 10,000 operating hours or at the lubricants (Page 67) latest after 2 years. Subsequent oil changes. Every 2 years or 10,000 operating hours Visual inspection of the...

  • Page 69: Checking And Changing Lubricants

    Service and maintenance 8.2 Checking and changing lubricants Checking and changing lubricants 8.2.1 General safety notes WARNING Danger of scalding from the hot oil emerging from the unit Before starting any work wait until the oil has cooled down to below +30 °C. WARNING Risk of slipping on oil Remove any oil spillage immediately with an oil-binding agent in compliance with...

  • Page 70: Checking The Oil Level

    Service and maintenance 8.2 Checking and changing lubricants Note Tandem gearbox - intermediate helical gearbox • In a horizontal operating position the bulging part of the housing of the intermediate helical gearbox generally faces vertically downwards. • The oil quantity is specified for every individual gearbox and is valid for the standard mounting position.
  • Page 71 Service and maintenance 8.2 Checking and changing lubricants ① Specified oil level ② Maximum oil level ③ Minimum oil level Figure 8-1 Oil level in the gearbox housing Table 8- 2 Minimum and maximum fill levels x Oil level hole ∅d2 Fill level x Tightening torque...

  • Page 72: Checking The Oil Level Using The Oil Sight Glass (Optional)

    Service and maintenance 8.2 Checking and changing lubricants 8.2.3 Checking the oil level using the oil sight glass (optional) ① If there is an oil sight glass to check the oil level , the oil must be visible in the center of ①...

  • Page 73: Checking The Oil Quality

    Service and maintenance 8.2 Checking and changing lubricants 8.2.5 Checking the oil quality Visible signs show effects on the oil. Fresh oil is clear to the eye, and has a typical smell and a specific product color. Clouding or a flocculent appearance indicates water and / or contamination.

  • Page 74: Changing The Oil

    Service and maintenance 8.2 Checking and changing lubricants 8.2.6 Changing the oil 8.2.6.1 General safety notes for changing the oil NOTICE Impermissible mixing of oils leads to damage Impermissible mixing of oils leads to: • Darkening • Sediment • Foam formation •...

  • Page 75: Draining The Oil

    Service and maintenance 8.2 Checking and changing lubricants 8.2.6.2 Draining the oil Observe the symbols in the diagrams of the Mounting positions (Page 95): Venting Oil level Oil drain Procedure 1. Switch off the power supply to the drive unit. 2.
  • Page 76 Service and maintenance 8.2 Checking and changing lubricants Note After the second flush, we recommend that an appropriate analysis institute checks the quality of the flushed fluid. Observe the symbols in the diagrams of the Mounting positions (Page 95): Venting Oil drain Procedure 1.

  • Page 77: Filling In Oil

    Service and maintenance 8.2 Checking and changing lubricants 8.2.6.4 Filling in oil NOTICE Mixing of different oils impairs the lubricity When adding oil, use the same oil type and viscosity. If changing mutually incompatible oils, see Flushing the gearbox (Page 73). Observe the symbols in the diagrams of the Mounting positions (Page 95): Venting Procedure...

  • Page 78: Topping Up With Oil

    Service and maintenance 8.2 Checking and changing lubricants 8.2.7 Topping up with oil If the mounting position of the gearbox is changed or oil lost because of leakage, check the oil level. If you notice oil escaping, locate the leak, and seal the affected area. Top up and check the oil level.

  • Page 79: Service Life Of The Lubricants

    10 K halves the service life by the amount as shown in the figure titled "Guide values for oil change intervals". For a +80 °C oil sump temperature, the following service life can be expected when observing the properties specified by Siemens AG: Table 8- 4 Service life of the oils...
  • Page 80 Service and maintenance 8.2 Checking and changing lubricants ① Mineral oil ② Synthetic oil Oil-bath steady-state temperature [°C] Oil change interval in operating hours [h] Figure 8-4 Guide values for oil change intervals Grease service life of roller bearing greases Roller bearings and the clearance in front are filled with sufficient grease.

  • Page 81: Recommended Lubricants

    8.2 Checking and changing lubricants 8.2.10 Recommended lubricants The released and recommended lubricants are listed in the table T 7300 (http://support.automation.siemens.com/WW/view/en/44231658). DANGER Used lubricants only have conditional approval The used lubricants are not or only conditionally approved for use in the foodstuff or pharmaceutical industry.

  • Page 82: Lubrication Of The Xlplus And Vlplus Heavy-Duty Bearing Systems

    The oil quality must meet the gearbox lubricant requirements specified in the T 7300 table. The Siemens warranty is otherwise null and void. We recommend the use of one of these gearbox lubricants These gearbox oils are subject to constant testing and meet the specified requirements.
  • Page 83 Service and maintenance 8.3 Lubrication of the XLplus and VLplus heavy-duty bearing systems The regreasing interval is valid for a temperature of +70° C, measured on the surface of the housing in the vicinity of the bearing. Regrease the bearing after the following number of operating hours. Table 8- 5 Regreasing interval in operating hours [h] Output speed n...

  • Page 84: Replace Bearings

    Service and maintenance 8.4 Replace bearings Maintenance of the output-side bearing Note Change the grease filling of the roller bearing when you change the gear oil. For refilling, use lithium-saponified roller bearing grease NLGI 3/2. Procedure 1. Dismantle the output-side bearing unit. 2.

  • Page 85: Checking The Gearbox For Leaks

    Service and maintenance 8.5 Checking the gearbox for leaks Checking the gearbox for leaks ATEX version gearboxes Shaft sealing rings are subject to natural wear. The service life depends on the operating conditions. Include the shaft sealing rings in periodic maintenance and servicing work on the system.

  • Page 86: Replacing The Vent Valve

    Service and maintenance 8.6 Replacing the vent valve Replacing the vent valve To ensure correct functioning, renew the breather valve yearly. When replacing, prevent dirt and damaging atmospheres from entering the gearbox. If too much oil is contained in the gearbox, oil will escape from the breather valve. Correct the oil quantity and replace the breather valve.

  • Page 87: Checking Tightness Of Fastening Bolts

    Service and maintenance 8.9 Checking tightness of fastening bolts Checking tightness of fastening bolts ATEX version gearboxes Loose parts can cause sparks through impact. Entry of foreign bodies can cause sparks. Note Replace damaged headless bolts with new bolts of the same type and strength class. Switch off the power supply to the drive unit.

  • Page 88: Replacing The Hose Of The Oil Expansion Unit

    Service and maintenance 8.11 Replacing the hose of the oil expansion unit 8.11 Replacing the hose of the oil expansion unit NOTICE Hose with leaks The hose of the oil expansion unit is subject to natural wear. The service life depends on the operating conditions.

  • Page 89: Disposal

    Disposal WARNING Incorrect disposal of used oil Incorrect disposal of used oil is a threat to the environment and health. After use, oil must be taken to a used oil collection point. The addition of foreign substances such as solvents, brake and cooling fluid is prohibited. Avoid prolonged contact with the skin.
  • Page 90 Disposal BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 91: Technical Data

    Technical data 10.1 Type designation Table 10- 1 Example of the type designation structure Main gearbox Intermediate Input unit helical gearbox (100) Example: Gearbox type Stage Type Size Stage Size Input unit (for motor size) (100) Table 10- 2 Type designation code Gearbox type Helical gearbox Parallel shaft gearbox...
  • Page 92 Technical data 10.1 Type designation Type Shaft Solid shaft Hollow shaft Fixing Foot-mounted design Foot / flange-mounted version Flange-mounted design (A type) Housing flange (C type) Torque arm Flange (A type) opposite output shaft Connection Parallel key Shrink disk Hollow shaft with splines SIMOLOC assembly system Special features Reduced-backlash version...

  • Page 93: General Technical Data

    Figure 10-1 Example of a SIMOGEAR rating plate Data matrix code Applied standard Serial number FDU = Siemens AG, Bahnhofstr. 40, 72072 Tübingen, Germany CE marking or other marking, if required Article number Type designation Mounting position Degree of protection according to IEC 60034-5...
  • Page 94 Technical data 10.2 General technical data Frequency 1 Rated frequency f [Hz] Gearbox output speed n [rpm] Geared motor output torque T [Nm] Service factor f Frequency 2 Rated frequency f [Hz] Gearbox output speed n [rpm] Geared motor output torque T [Nm] Service factor f Motor and brake data...
  • Page 95 Rating plate for ATEX version gearboxes Data matrix code marking Applied standard Serial number FDU = Siemens AG, Bahnhofstr. 40, 72072 Tübingen, Germany CE marking or other marking, if required Article number - SI04 functional safety designation? Type designation Mounting position...

  • Page 96: Weight

    Technical data 10.3 Weight 10.3 Weight The weight of the entire geared motor is given in the shipping papers. If the weight exceeds 30 kg, the weight of the entire geared motor is indicated on the rating plate of the gearbox or geared motor. Where there are several rating plates on one geared motor, the specification on the main gearbox is decisive.

  • Page 97: Mounting Positions

    Technical data 10.5 Mounting positions 10.5 Mounting positions 10.5.1 General notes on mounting positions Only operate the gearbox in the mounting position specified on the rating plate. This ensures that the correct quantity of lubricant is provided. The symbols are shown for the standard mounting position.

  • Page 98: Single-Stage Helical Gearboxes

    Technical data 10.5 Mounting positions 10.5.2 Single-stage helical gearboxes Figure 10-3 Mounting positions for helical gearbox E, foot-mounted design, sizes 39 - 149 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 99 Technical data 10.5 Mounting positions Figure 10-4 Mounting positions for helical gearbox EF/EZ, flange-mounted design, sizes 39 - 149 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 100: Two- And Three-Stage Helical Gearbox

    Technical data 10.5 Mounting positions 10.5.3 Two- and three-stage helical gearbox Figure 10-5 Mounting positions for helical gearbox D/Z foot-mounted design, sizes 19 - 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 101 Technical data 10.5 Mounting positions Figure 10-6 Mounting positions for helical gearbox D/Z foot-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 102 Technical data 10.5 Mounting positions Figure 10-7 Mounting positions for helical gearbox DB/ZB foot / flange-mounted design, size 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 103 Technical data 10.5 Mounting positions Figure 10-8 Mounting positions for helical gearbox DB/ZB foot / flange-mounted design, sizes 39 - 89 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 104 Technical data 10.5 Mounting positions Figure 10-9 Mounting positions for helical gearbox DF/ZF flange-mounted design and DZ/ZZ with housing flange, sizes 19 - 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 105 Technical data 10.5 Mounting positions Figure 10-10 Mounting positions for helical gearbox DF/ZF flange-mounted design and DZ/ZZ with housing flange, size 39 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 106 Technical data 10.5 Mounting positions Figure 10-11 Mounting positions for helical gearbox DF/ZF flange-mounted design, sizes 49 - 189 and DZ/ZZ with housing flange, sizes 49 - 129 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 107: Parallel Shaft Gearbox

    Technical data 10.5 Mounting positions 10.5.4 Parallel shaft gearbox Figure 10-12 Mounting positions for parallel shaft gearbox F.AD shaft-mounted design, size 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 108 Technical data 10.5 Mounting positions Figure 10-13 Mounting positions for parallel shaft gearbox F.AD shaft-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 109 Technical data 10.5 Mounting positions Figure 10-14 Mounting positions for parallel shaft gearbox F.F flange-mounted design and F.Z with housing flange, size 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 110 Technical data 10.5 Mounting positions Figure 10-15 Mounting positions for parallel shaft gearbox F.F flange-mounted design and F.Z with housing flange, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 111 Technical data 10.5 Mounting positions Figure 10-16 Mounting positions for parallel shaft gearbox F foot-mounted design, size 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 112 Technical data 10.5 Mounting positions Figure 10-17 Mounting positions for parallel shaft gearbox F. foot-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 113: Bevel Gearbox

    Technical data 10.5 Mounting positions 10.5.5 Bevel gearbox Figure 10-18 Mounting positions for bevel gearbox B foot-mounted design, sizes 19 - 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 114 Technical data 10.5 Mounting positions Figure 10-19 Mounting positions for bevel gearbox B foot-mounted design, sizes 39 - 49 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 115 Technical data 10.5 Mounting positions Figure 10-20 Mounting positions for bevel gearbox B.F flange-mounted design and B.Z with housing flange, sizes 19 - 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 116 Technical data 10.5 Mounting positions Figure 10-21 Mounting positions for bevel gearbox B.F flange-mounted design and B.Z with housing flange, sizes 39 - 49 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 117 Technical data 10.5 Mounting positions Figure 10-22 Mounting positions for bevel gearbox BAD shaft-mounted design, sizes 19 - 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 118 Technical data 10.5 Mounting positions Figure 10-23 Mounting positions for bevel gearbox BAD shaft-mounted design, sizes 39 - 49 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 119 Technical data 10.5 Mounting positions Figure 10-24 Mounting positions for bevel gearbox K. foot-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 120 Technical data 10.5 Mounting positions Figure 10-25 Mounting positions for bevel gearbox K.F flange-mounted design and KAZ with housing flange, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 121 Technical data 10.5 Mounting positions Figure 10-26 Mounting positions for bevel gearboxes KAD shaft-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 122: Helical Worm Gearbox

    Technical data 10.5 Mounting positions 10.5.6 Helical worm gearbox Figure 10-27 Mounting positions for helical worm gearbox CAD shaft-mounted design, size 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 123 Technical data 10.5 Mounting positions Figure 10-28 Mounting positions for helical worm gearbox CAD shaft-mounted design, sizes 39 - 89 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 124 Technical data 10.5 Mounting positions Figure 10-29 Mounting positions for helical worm gearbox CF flange-mounted design and CAZ housing flange, size 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 125 Technical data 10.5 Mounting positions Figure 10-30 Mounting positions for helical worm gearbox CF flange-mounted design and CAZ housing flange, sizes 39 - 89 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 126 Technical data 10.5 Mounting positions Figure 10-31 Mounting positions for helical worm gearbox C. foot-mounted design, size 29 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 127 Technical data 10.5 Mounting positions Figure 10-32 Mounting positions for helical worm gearbox C. foot-mounted design, sizes 39 - 89 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 128: Tandem Gearboxes - Intermediate Helical Gearboxes

    Technical data 10.5 Mounting positions 10.5.7 Tandem gearboxes - Intermediate helical gearboxes Only operate the gearbox in the mounting position specified on the rating plate. This ensures that the correct quantity of lubricant is provided. The symbols are shown for the standard mounting position.
  • Page 129 Technical data 10.5 Mounting positions Horizontal operating position Vertical operating position Main gearbox Intermediate helical gearbox On opposite side Figure 10-33 Operating position for tandem gearbox BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 130: Oil Quantities

    Technical data 10.6 Oil quantities 10.6 Oil quantities NOTICE Damage to the gearbox caused by incorrect oil quantities The oil quantities listed in the tables are guide values for changing the oil. They serve, for example, for lubricant storage and procurement. The precise values depend on the number of stages and transmission ratio of the gearbox.

  • Page 131: Helical Gearbox

    Technical data 10.6 Oil quantities 10.6.1 Helical gearbox Table 10- 3 Oil quantities [l] for E, EZ, EF , sizes 39 - 149 Type Mounting position E.39 0.45 0.45 E.49 0.95 0.95 E.69 E.89 E.109 E.129 10.7 E.149 10.3 15.5 11.6 Table 10- 4 Oil quantities [l] for D/Z, DB/ZB, DF/ZF, DZ/ZZ, sizes 19 - 189...

  • Page 132: Parallel Shaft Gearbox

    Technical data 10.6 Oil quantities 10.6.2 Parallel shaft gearbox Table 10- 5 Oil quantities [l] for FD/Z, FD/ZZ, FD/ZA., FD/ZAF., FD/ZAZ., FD/ZAD., sizes 29 - 189 Type Mounting position FD.29 0.35 0.45 0.45 FD.39 0.95 FD.49 FD.69 FD.79 FD.89 FD.109 11.8 FD.129 16.1...

  • Page 133: Bevel Gearbox

    Technical data 10.6 Oil quantities Type Mounting position FZF29 0.45 FZF39 0.85 0.95 FZF49 FZF69 FZF79 FZF89 FZF109 13.7 13.3 FZF129 21.5 16.7 25.5 15.8 16.5 FZF149 24.5 FZF169 39.5 37.5 37.5 39.5 FZF189 53.5 10.6.3 Bevel gearbox Table 10- 7 Oil quantities [l] for B., sizes 19 - 49 Type Mounting position...
  • Page 134 Technical data 10.6 Oil quantities Table 10- 9 Oil quantities [l] for KZ, KAF., KAZ., KAD., sizes 39 - 189 Type Mounting position M5-A M6-A M6-B M5-B K.39 0.95 0.95 K.49 0.65 K.69 0.85 K.79 K.89 K.109 11.7 K.129 13.5 17.5 20.5 13.8...

  • Page 135: Helical Worm Gearbox

    Technical data 10.6 Oil quantities 10.6.4 Helical worm gearbox Table 10- 11 Oil quantities [l] for C, CA., CAS, CAT, sizes 29 - 89 Type Mounting position C.29 0.15 0.55 0.35 C.39 0.95 0.55 C.49 0.55 C.69 0.75 C.89 Table 10- 12 Oil quantities [l] for CZ, CAF., CAZ., CAD., sizes 29 - 89 Type Mounting position C.29...

  • Page 136: Tandem Gearbox - Intermediate Helical Gearbox

    Technical data 10.6 Oil quantities 10.6.5 Tandem gearbox - intermediate helical gearbox 10.6.5.1 Two- and three-stage helical gearboxes Table 10- 14 Oil quantities [l] for D/Z, DB/ZB, DF/ZF, DZ/ZZ, sizes 29 - 189 Type Mounting position Z.29-Z19 0.2 + 0.15 0.7 + 0.5 0.45 + 0.15 0.6 + 0.5...

  • Page 137: Parallel Shaft Gearboxes

    Technical data 10.6 Oil quantities 10.6.5.2 Parallel shaft gearboxes Table 10- 15 Oil quantities [l] for FD/Z, FD/ZZ, FD/ZA., FD/ZAF., FD/ZAZ., FD/ZAD., sizes 29 - 189 Type Mounting position FZ.29-Z19 0.6 + 0.15 0.9 + 0.5 0.4 + 0.15 0.85 + 0.5 0.5 + 0.15 0.45 + 0.15 FZ.29-D19...
  • Page 138 Technical data 10.6 Oil quantities Table 10- 16 Oil quantities [l] for FD/ZF, sizes 29 - 189 Type Mounting position FZF29-Z19 0.6 + 0.15 0.9 + 0.5 0.4 + 0.15 0.85 + 0.5 0.5 + 0.15 0.45 + 0.15 FZF29-D19 0.6 + 0.15 0.9 + 0.45 0.4 + 0.15...

  • Page 139: Bevel Gearbox

    Technical data 10.6 Oil quantities 10.6.5.3 Bevel gearbox Table 10- 17 Oil quantities [l] for K, KA, KAS, KAT, sizes 39 - 189 Type Mounting position K.39-Z19 0.35 + 0.15 0.85 + 0.5 1.1 + 0.15 1.3 + 0.5 0.85 + 0.15 0.9 + 0.15 K.49-Z19 0.55 + 0.15...
  • Page 140 Technical data 10.6 Oil quantities Type Type of construction K.39-D19 0.4 + 0.15 0.9 + 0.45 1.2 + 0.15 1.4 + 0.45 0.95 + 0.15 0.95 + 0.15 K.49-D19 0.65 + 0.15 1.5 + 0.45 1.9 + 0.15 2.4 + 0.45 1.6 + 0.15 1.6 + 0.15 K.69-D19...

  • Page 141: Helical Worm Gearboxes

    Technical data 10.6 Oil quantities 10.6.5.4 Helical worm gearboxes Table 10- 20 Oil quantities [l] for C, CA., CAS, CAT, sizes 39 - 89 Type Mounting position C.39-Z19 0.3 + 0.15 1.1 + 0.5 0.95 + 0.15 1 + 0.5 0.55 + 0.15 0.6 + 0.15 C.49-Z19...
  • Page 142 Technical data 10.6 Oil quantities BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 143: Spare Parts

    Siemens AG states explicitly that only spare parts and accessories supplied by Siemens have been tested and approved by Siemens. If you do not use original spare parts and original accessories, Siemens AG excludes every liability and warranty. Siemens AG accepts the warranty only for original spare parts.

  • Page 144: Lists Of Spare Parts

    Spare parts 11.2 Lists of spare parts 11.2 Lists of spare parts 11.2.1 Helical gearbox E, sizes 39 - 149 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 145 Spare parts 11.2 Lists of spare parts 1001 Gearbox housing 1160 Shaft sealing ring 1040 Output flange 1210 Bolt 1045 Bolt 1212 1101 Output shaft 1225 Seal 1105 Parallel key 1301 Plug-in pinion 1129 Supporting disk 1303 Slip-on pinion 1130 Bearing 1304 Parallel key...

  • Page 146: Helical Gearbox D / Z, Sizes 19 - 189

    11.2 Lists of spare parts 11.2.2 Helical gearbox D / Z, sizes 19 - 189 Note For gearbox sizes 19 and 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 147 Spare parts 11.2 Lists of spare parts 1001 Gearbox housing 1309 Seal 1020 Bearing 1315 Bearing 1025 Locking ring 1316 Locking ring 1028 Bearing 1317 Supporting disk 1030 Bearing 1318 Supporting disk 1031 Supporting disk 1320 Bearing 1032 Shim 1321 Locking ring 1034 NILOS ring 1322 Supporting disk 1035 Locking ring...

  • Page 148: Parallel Shaft Gearbox F, Sizes 29 - 189

    11.2 Lists of spare parts 11.2.3 Parallel shaft gearbox F, sizes 29 - 189 Note For gearbox size 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 149 Spare parts 11.2 Lists of spare parts 1001 Gearbox housing 1143 NILOS ring 1020 Bearing 1144 Supporting disk/shim 1030 Bearing 1146 Locking ring 1031 Supporting disk 1160 Shaft sealing ring 1032 Shim 1161 Shaft sealing ring 1034 NILOS ring 1162 O ring 1035 Locking ring 1165 Seal 1036 Shim...

  • Page 150: Bevel Gearbox B, Sizes 19 - 49

    11.2 Lists of spare parts 11.2.4 Bevel gearbox B, sizes 19 - 49 Note For gearbox sizes 19 and 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 151 Spare parts 11.2 Lists of spare parts 1001 Gearbox housing 1225 Seal 1020 Bearing 1301 Plug-in pinion 1027 Locking ring / nut 1305 Helical 1030 Bearing 1306 Parallel key 1031 Supporting disk 1314 Screw lock 1032 Shim 1320 Bevel gear pair 1035 Locking ring 1346 Parallel key 1037 Locking ring...

  • Page 152: Bevel Gearbox K, Sizes 39 - 189

    Spare parts 11.2 Lists of spare parts 11.2.5 Bevel gearbox K, sizes 39 - 189 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 153 Spare parts 11.2 Lists of spare parts 1001 Gearbox housing 1133 NILOS ring 1020 Bearing 1135 Locking ring 1021 Supporting disk/shim 1138 Locking ring 1022 Supporting disk/shim 1139 Supporting disk 1025 Locking ring 1140 Bearing 1030 Bearing 1141 Supporting disk/shim 1031 Supporting disk 1143 NILOS ring...

  • Page 154: Helical Worm Gearbox C, Sizes 29 - 89

    11.2 Lists of spare parts 11.2.6 Helical worm gearbox C, sizes 29 - 89 Note For gearbox size 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 155 Spare parts 11.2 Lists of spare parts 1001 Gearbox housing 1301 Plug-in pinion 1020 Bearing 1305 Helical 1025 Locking ring 1306 Parallel key 1027 Locking ring 1340 Pinion shaft 1030 Bearing 1345 Helical 1035 Locking ring 1346 Parallel key 1036 Supporting disk / shim 1401 Screw plug 1037 Locking ring 1410 Mounting accessories...

  • Page 156: Simoloc Assembly System, Sizes 29 - 89

    Spare parts 11.2 Lists of spare parts 11.2.7 SIMOLOC assembly system, sizes 29 - 89 BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 157 Spare parts 11.2 Lists of spare parts 1101 Output shaft 1114 Cover NDE 1115 Seal 1116 Bolt 1117 Screw lock 1121 Protective cap 1122 SIMOLOC mounting kit 1123 Thrust collar 1124 Snap ring 1125 Tapered bushing 1126 Bolt 1127 Clamping ring 1128 Bushing 1129 Supporting disk 1130 Bearing...

  • Page 158: Xlplus And Vlplus Heavy-Duty Bearing Systems, Sizes 89-169

    Spare parts 11.2 Lists of spare parts 11.2.8 XLplus and VLplus heavy-duty bearing systems, sizes 89-169 Figure 11-9 XLplus and VLplus helical gearboxes BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...
  • Page 159 Spare parts 11.2 Lists of spare parts Figure 11-10 VLplus parallel-shaft gearboxes and bevel gearboxes Spare parts list for XLplus and VLplus heavy-duty bearing systems 1040 Output flange 1146 Locking ring 1045 Bolt 1160 Shaft sealing ring 1085 Adapter 1161 Shaft sealing ring 1088 Plug 1166 Shaft sealing ring 1101 Output shaft...
  • Page 160 Spare parts 11.2 Lists of spare parts BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

  • Page 161: Declaration Of Incorporation, Declaration Of Conformity

    12.1 Declaration of incorporation Document No. A5E36963968AC Declaration of Incorporation according to Directive 2006/42/EC Annex II 1 B. Manufacturer: Siemens AG Division Digital Factory DF MC Address: Bahnhofstraße 40, 72072 Tübingen, Germany Product designation: SIMOGEAR gearboxes with adapter K •...

  • Page 162: Eu Declaration Of Conformity

    Declaration of incorporation, declaration of conformity 12.2 EU declaration of conformity 12.2 EU declaration of conformity Document No. A5E36964069AD Manufacturer: Siemens AG Division Digital Factory DF MC Address: Bahnhofstraße 40, 72072 Tübingen, Germany Product designation: SIMOGEAR gearbox series Gearbox types:...

  • Page 163: Your Suggestions

    YOUR ideas and suggestions are important. Please forward us your knowledge. Send the completed following preprinted form to: Siemens AG, Quality Management, Bahnhofstr. 40, 72072 Tübingen, Germany or to the e- mail address: sales-sgm.aud@siemens.com Your data...
  • Page 164 Your suggestions BA 2030 Operating Instructions, 11/2017, A5E37880173A/RS-AE...

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