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Tru-Turf GR11000D Manual

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GR11000D GOLF ROLLER MANUAL

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Summary of Contents for Tru-Turf GR11000D

  • Page 1 GR11000D GOLF ROLLER MANUAL...

  • Page 3: Table Of Contents

    Smoothing rollers seized ....................12 Rubber drive roller will not rotate .................12 MACHINE COMPONENTS ..................13 LABELS ........................ 38 PARTS LIST ......................39 SEPARATE ENGINE OWNERS MANUAL INCLUDED SAMPLE WARRANTY REGISTRATION AND CLAIM FORMS AT REAR TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 4: Important

    U.S.A. customers contact your dealer or visit www.truturf.com to fi nd your nearest dealer. Australian customers call 07 5594 7199. International customers contact your dealer or visit www.truturf.com to fi nd your nearest dealer. TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 5: Machine Information Record

    Greens. The following operation and maintenance manual has been prepared for use with the GR11000D Golf Greens Roller. It is intended as a guide and supplemental updates to the manual may take place at a future date, without prior notice.

  • Page 6: Safety Information

    If hair, clothing or loose objects become To ensure safe operation of the GR11000D Golf Greens entangled on a rotating shaft serious bodily injury could Roller, please follow the safety guidelines.

  • Page 7: Warranty

    Tru-Turf:- Service calls, overtime-labour rates and freight costs related to GR11000C; GR11000D; RS48-11C/D; R52-11T; R52-11TC and the return of the faulty product to Tru-Turf or its agents are not R52-ELT Golf Greens Rollers; TR66 Triplex Roll ‘n’ Spike Heads included.

  • Page 8: Assembly

    Tires mounted on Wheel Rim Steering Joystick Dampener Strut (attached to main body end) Left-side Trailer Arm Right-side Trailer Arm 30mm External Circlips Drawbar Coupling Assembly ³/8” x 2¹/4” UNF Hex Head Bolts ³/8” UNF Nyloc Nuts TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 9: Mounting Seat To Seat Base

    Hold the right side hub with air valves facing outwards. Replace wheel trailer arm in the vertical position and slide it onto the nuts and tighten securely. axle. Locate dampener strut, remove packing from the unattached end. TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 10: Correct Dampener Strut Operation

    Step 9: Transmission oil tank breather. • Unscrew the plastic plug from the top of the tank and replace it with the anti-splash breather supplied. Transmission seal damage and/or oil leakage could occur if the breather is not installed. TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 11: Operation

    Using the left and right pedal in this manner will ensure there is no damage to the green and less wear and tear on the equipment and operator. TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 12: Park Brake

    • The park brake lever will remain in this OFF position. • Always operate the roller with the park brake OFF. TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 13: Maintenance

    Only use the manufacturer’s recommended • Chain Replacement: Chains can look alike, replacement oil fi lter . so only use the Tru-Turf recommended chain, order by part number (E7050) from this • When fi tting the fi lter, follow the instructions supplied manual.

  • Page 14: Service Of Smoothing Roller Bearings

    • Change oil per manufacturers (Honda) handbook recommended schedule. • Use only manufacturers (Honda) handbook recommended oils. • Refer to service chart on this page for additional information. TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 15: Fault Finding

    Disconnect engine-to- transmission and isolate the drive chain to determine whether the problem is in the engine or in the ransmission • If engine is at fault contact your nearest engine agent for rectifi cation TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 16: Machine Components

    GR11000D NEW PARK BRAKE & TRANSMISSION COVER LATCH SYSTEMS TOW POSITION ROLL POSITION...
  • Page 17 GR11000D NEW PARK BRAKE & TRANSMISSION COVER LATCH SYSTEMS TOW POSITION ROLL POSITION...
  • Page 18 PARK BRAKE SYSTEM GR11000D NEW PARK BRAKE SYSTEM DETAIL - A PARK BRAKE...
  • Page 19 PARK BRAKE SYSTEM GR11000D NEW PARK BRAKE SYSTEM DETAIL - E PARK BRAKE...
  • Page 20 PARK BRAKE SYSTEM GR11000D PARK BRAKE LEVER & CABLE - PARTS LIST ITEM STOCK NUMBER TITLE R8347 SEAT FRAME WITH BRAKE MOUNT R7025 CABLE ASSY - DRUM PARK BRAKE R8349 CIRCLIP PARK BRAKE CABLE R7024 HANDBRAKE LEVER ASSY R8383 SLIDE PIN - HANDBRAKE LEVER ASSY...
  • Page 21 UPPER BODY GR11000D UPPER BODY - PARTS LIST ITEM STOCK NUMBER TITLE G7042 TRANSMISSION COVER ASSY G7043 PLATE SERIAL NUMBER G7036 BODY R5049 SPRING CATCH R5075 BUSH ACETYL R5159 RUBBER TRAILER REST R6001 TRAILER CATCH R6015 PLATE CHECKER FOOT PAD R6017 DRAWBAR CATCH SAFETY PIN &...
  • Page 22 TRANSMISSION COVER REAR LATCH BRACKET TRANSMISSION COVER REAR LATCH BRACKET ASSY - PARTS LIST ITEM STOCK NUMBER TITLE R8050 1/4 SPRING WASHER ZP R8054 5/16 UNF NYLOC NUT R8118 1/4 x 3/4 UNC BOLT ZP R8142 5/16 x 3/4 WASHER SS R8175 5/16 HEX NUT UNF ZP R8200...
  • Page 23 GR11000D TRANSMISSION COVER LATCH SYSTEM SECTION B-B DETAIL - F DETAIL - C DETAIL - D...
  • Page 24 TRANSMISSION LATCH COVER TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 25 TRANSMISSION COVER LATCH R8343 LATCH ASSEMBLY DETAIL STEP 4 SLIDE SPRING & SHOULDER WASHERS ONTO BOLT STEP1 NOTE FIT BODY & NUT TO COVER RAISED LUG MUST BE LOCATED IN RECESS OF BODY STEP2 FIT WAVE WASHER AND SHAFT INTO BODY STEP 5 SCREW BOLT INTO END OF SHAFT STEP 3...
  • Page 26 ENGINE MOUNTING & TRANSMISSION COVER RETAINER BRACKET HONDA ENGINE MOUNTING REAR - PARTS LIST ITEM STOCK NUMBER TITLE R5085 ADJUSTING SHIM ENGINE MOUNT R5142 RUBBER ISOLATION ENGINE MOUNT R5149 ENGINE MOUNT PLATE WELDED ASSY R6068 WASHER ZP 38 OD X 8.5 ID X 4 PACKER ENG MNT R8046 5/16 x 3/4 WASHER ZP R8048...
  • Page 27 SEAT & FRAME WITH PARK BRAKE LEVER MOUNT SEAT PARK BRAKE ASSY - PARTS LIST SEAT PARK BRAKE ASSY - PARTS LIST ITEM STOCK NUMBER TITLE ITEM STOCK NUMBER TITLE E7067 LIGHT SWITCH R8077 5-4 RIVET ALUMINIUM BLACK 4.1mm R5016 BONNET CATCH RUBBER R8256 M8 NYLOC NUT ZP...
  • Page 28 R8347 SEAT FRAME ASSY & ADJUSTING THE HINGE BOLTS ITEM PART NUMBER TITLE R8048 3/8 x 3/4 WASHER ZP R8055 3/8 UNF NYLOC NUT P-TYPE R8067 3/8 x 1 UNF HEX BOLT ZP R8275 SEAT BASE WELDED ASSY R8347 SEAT FRAME WITH BRAKE MOUNT WELDED ASSY FRONT VIEW DETAIL - G DETAIL - H...
  • Page 29 SEAT & ARMRESTS ARMRESTS NOW ATTACH TO SIDE OF SEAT PAN USING 3 SPEED CLIPS & HEX HEAD TAPPINBG SCREWS SIDE VIEW WHEN FITTING THIS SEAT TO THE BASE PLATE THE RECOMMENDED DYNAMIC TORQUE FOR THE SEAT BOLTS IS 80±15 IN.LBS (DO NOT EXCEED 180 IN.LBS) ARMREST BRACKET BOLTS IS 70±10 IN.LBS PARTS LIST ITEM...
  • Page 30 ENGINE & TRANSMISSION GENERAL ASSEMBLY OIL TANK TRANSMISSION COOLING FAN ENGINE MOUNT & ENGINE COUPLING OPTIONAL OIL DRIP TRAY HONDA ENGINE TRANSMISSION COVER RETAINER PLATE & BOLT EATON HYDROSTATIC TRANSMISSION OIL TANK DRAIN PLUG OIL PIPES & FITTINGS OIL FILTER DRIVE CHAIN DIRECTION PEDAL DAMPER STRUTS &...
  • Page 31 EATON 11 TRANSMISSION - OIL PIPE FITTINGS PARTS LIST ITEM STOCK NUMBER TITLE R5131 EATON 11 TRANSMISSION BRKT R5133 EATON 11 HYDROSTATIC TRANSMISSION R5227 FITTING 90 DEG ELBOW R5230 FITTING STRAIGHT R5233 FITTING 90 DEG ELBOW R5234 FITTING 90 DEG ELBOW...
  • Page 32 EATON 11 TRANSMISSION COOLING FAN & DRIVE COUPLING ASSEMBLY - PARTS LIST ITEM STOCK NUMBER TITLE R5031 TRANSMISSION COUPLING RUBBER ASSY R5033 FAN COOLING TRANSMISSION R5089 KEY WOODRUFF 3/16" x 3/4" R5131 EATON 11 TRANSMISSION BRKT R5133 EATON 11 HYDROSTATIC TRANSMISSION R5139 COUPLING EATON 11 TRANS R5140...
  • Page 33 OIL TANK & FITTINGS TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 34 OIL TANK & PIPES TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 35 RS48-11C/D & GR11000C/D AUS/USA CHAIN & TENSIONERS - PARTS LIST ITEM STOCK NUMBER TITLE E7050 DRIVE CHAIN 08B-2 R5094 SPRING TENSIONED CHAIN ARM R5131 EATON 11 TRANSMISSION BRACKET R5133 EATON 11 HYDROSTATIC TRANSMISSION R5136 SPROCKET 11TOOTH TRANSMISSION 08B-2 R5138 DRIVE CHAIN SPLIT LINK ASSY R5156 WOODRUFF KEY R5251...
  • Page 36 YOKE & STRUTS TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 37 FOOT PEDAL CONTROL TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 38 GR11000D UNDER BODY - PARTS LIST ITEM STOCK NUMBER TITLE G7001 DRIVE ROLLER RUBBER COATED R7025 CABLE ASSY - DRUM PARK BRAKE R8337 DRUM BRAKE MOUNT BRACKET G7036 BODY R5061 STRAP MUDFLAP SCREW ON R5071 MUD FLAP R5075 BUSH ACETYL 27 DIA X 32...
  • Page 39 JOYSTICK & STEERING COMPONENTS TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 40 SMOOTHING HEAD TRU-TURF GR11000D Golf Greens Roller Manual...

  • Page 41: Labels

    GR11000C & D SPLIT ROLLER ASSY (G7024) - PARTS LIST ITEM STOCK NUMBER TITLE G7022 TUBE & END CAPS ASSY SPLIT ROLLER GR11000 G7023 SHAFT - SPLIT TUBE ROLLER 63.5 DIA G7025 BEARING - CENTRE CAP G7028 SEAL INSERT - CENTRE CAP G7029 SEAL CENTRE - V-RING V25A G7030...

  • Page 42: Parts List

    DRIVE ROLLER, SPROCKET & BEARINGS TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 43 DRIVE ROLLER & DRUM BRAKE TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 44 GR11000D TRAILER ASSY - PARTS LIST WHEN FITTING TO THE BODY ITEM STOCK NUMBER TITLE USE LOCTITE 248 R5025B END CAP BLACK PLASTIC 35x35 R5210 GAS STRUT ASSY ON THREADS TO R5202 GAS STRUT TRAILER PREVENT IT BECOMING LOOSE R8038...
  • Page 45 R9037 HUB COMPLETE PARALLEL AXLE - PARTS LIST ITEM STOCK NUMBER TITLE R6031 & R9033 CASTLE NUT-STUB AXLE 3/4-16 UNF R6032 & R9034 SPLIT PIN-STUB AXLE R9036 WHEEL NUT 1/2" UNF - USA R9029 SEAL INNER HUB CR 12610 R9030 BEARING TAPER ROLLER L44643 R9032 WASHER-STUB AXLE...
  • Page 46 R8291 LIGHT KIT - PARTS LIST ITEM STOCK NUMBER TITLE R8048 3/8 x 3/4 WASHER ZP R8054 5/16 UNF NYLOC NUT R8055 3/8 UNF NYLOC NUT P-TYPE R8066 3/8 x 3/4 UNF BOLT ZP R8189 5/16 x 2-1/2 UNF HEX BOLT R8330 LED LIGHT ROUND E7067...
  • Page 47 LABELS R6057 R6058 For optimum performance we use and recommend PENRITE SYN5 OIL R6064 Part no. R5226 available in 6 liter containers www.truturf.com TRU-TURF GR11000D Golf Greens Roller Manual...
  • Page 48 WARRANTY REGISTRATION FORM AND INSPECTION REPORT Any units not registered with Tru-Turf Pty. Ltd. are not eligible for warranty claims. This form must be fi lled out by the dealer and signed by both the dealer and the customer at the time of delivery. Please email, fax or mail a signed and dated copy of the completed form to Tru-Turf Pty.
  • Page 49 TRU-TURF EQUIPMENT Unit 2, 56 Export Drive, Ernest, Queensland 4214 Australia T: +61 7 5594 7199 F: +61 7 5571 5493 E: sales@trutur f.com W: www.trutur f.com Please print this form, then fax to +61 7 5571 5493 or email to sales@truturf.com when completed.

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