Thomas ZIP 22 Use And Maintenance Manual
  1. Manuals
  2. Brands
  3. Thomas Manuals
  4. Saw
  5. ZIP 22
  6. Use and maintenance manual

Thomas ZIP 22 Use And Maintenance Manual

Metal-bandsaw
Hide thumbs Also See for ZIP 22:
Table of Contents

Advertisement

Quick Links

USE AND MAINTENANCE MANUAL
Metal-Bandsaw
zip 22
T HOMA S
Sthemma Srl. - Via pasubio, 32 - 36033 Isola Vicentina (VI) - Telephone 0444 / 977980 - Fax 0444 / 977917

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ZIP 22 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Thomas ZIP 22

Summary of Contents for Thomas ZIP 22

  • Page 1 USE AND MAINTENANCE MANUAL Metal-Bandsaw zip 22 T HOMA S Sthemma Srl. - Via pasubio, 32 - 36033 Isola Vicentina (VI) - Telephone 0444 / 977980 - Fax 0444 / 977917...
  • Page 2 Distributed by: Trick-Tools 75 Truman Road Pella, IA 50219 Phone:1-877-VAN-SANT E-mail: sales@trick-tools.com Here at Trick Tools we believe that our customers deserve the best value in their tool and equipment purchases. We are constantly at work searching out a variety of high quality, high performance tools to offer at the best prices possible.

  • Page 3: Contents

    ZIP 22 Certificate of Conformity We hereby certify that the Metal Sawing Machine described on the frontpage of this manual was manufactured according to the following directives as far as the safety and health of users is concerned EC-Directives Harmonised Regulations...

  • Page 4: Machine Certification And Identification Marking

    ZIP 22...

  • Page 5: Table Of Contents

    ZIP 22 Contents Contents ................" 7.1 - Blade tension assembly .......... " 11 Ordering spare parts ............" 7.2 - Blade guides heads .........." 11 7.3 - Vice................" 11 Guarantee ................" 7.4 - ................" 11 Machine certification and identification marking .."...

  • Page 6: Cenelec En 60 204-1

    ZIP 22 REfEREnCE TO ACCidEnT- PREvEnTiOn REGulATiOns This machine has been built to comply with the national and community accident-prevention regulations in force. Improper use and/or tampering with the safety devices will relieve the manufacturer of all responsibility. 1.1 - Advice for the operator - Check that the voltage indicated on the plate, normally fixed to the machine motor, is the same as the line voltage.

  • Page 7: Recommendations And Advice For Use

    ZIP 22 RECCOmEndATiOns And AdviCE fOR usE 2.1 - Recommendations and advice for using the machine - The machine has been designed to cut metal building materials, with different shapes and profiles, used in workshops, turner’s shops and general mechanical structural work. - Only one operator is needed to use the machine, that must stand as shown in the picture.

  • Page 8: Technical Characteristics

    ZIP 22 TECHniCAl dATA mACHinE dimEnsiOns TRAnsPORT 3.1 - Cutting Capacity and Technical Data insTAllATiOn dismAnTlinG Round 0° ........... ø mm 180 Round 45° ..........ø mm 115 Round 60° ..........ø mm 70 Square 0° ........... mm 180x180 Square 45° ..........mm 110x110 Square 60°...

  • Page 9: Anchoring The Machine

    ZIP 22 4.4 - Anchoring the machine 4.7 - Disactivating the machine - If the sawing machine is to be out of use for a long period, it is advisable to proceed as follows: 600mm 1) detach the plug from the electric supply panel ø...

  • Page 10: Operating Head Or Saw Frame

    ZIP 22 dEsCRiPTiOn Of THE 5.2 - Vice OPERATinG CYClE - System for clamping the material during the cutting operation, operated with approach handwheel and quick locking lever. Before operating, all the main organs of the machine must be set in optimum conditions (see the chapter on Regulating the machine 6.1 - Start-up and Cutting Cycle...
  • Page 11 ZIP 22 6) Dead man's Switch A dead man's switch is a switch that is automatically operated if the human operator becomes incapacitated, such as though death, loss of consciousness or being bodily removed from control. This switch merely brings back the machine to a safe state while leaving the machine ready to resume normal ope- ration once control is reestablished.

  • Page 12: Blade Tension Assembly

    ZIP 22 REGulATinG THE mACHinE 7.1 - Blade tension assembly -Turn clockwise the handwheel to put the blade under tension ac- cording to the scale ( 10 ) showing 20, 30 and 35.000 psi (pounds 7.3 - Vice per square inch). Bi-metal M42 blades need to be tensioned to 30-35.000 psi, whilst for Carbon blades the tension should be...

  • Page 13: Changing The Blade

    ZIP 22 8.1 - Daily maintenance 8.1 - Daily maintenance - General cleaning of the machine to remove accumulated chips. - General cleaning of the machine to remove accumulated chips. - Clean the lubricating coolant drain hole to avoid excess fluid. - Clean the lubricating coolant drain hole to avoid excess fluid. - Top up the level of lubricating coolant.

  • Page 14: Material Classification And Choice Of Tool

    Alternate Toothing these specifications. WE THEREFORE RECOMMEND YOU TO ALWAYS USE up to 1,5mm Z=14 Z=10/14 GENUINE "THOMAS" SpARE BLADES THAT GUARANTEE from 1 to 2 Z=8/12 SUpERIOR QUALITY AND pERFORMANCE. from 2 to 3 Z=6/10 9.1 - Definition of materials...

  • Page 15: Cutting And Advance Speed

    ZIP 22 9.7 - Blade type Full Material ø Continuous Toothing Alternate Toothing up to 30mm Z=5/8 They differ essentially in their constructive characteristics, such from 30 to 60 Z=4/6 - shape and cutting angle of tooth from 60 to 80...

  • Page 16: Set

    ZIP 22 This set is associated with very fine teeth and it is mainly used for the cutting of pipes and thin section bars (from 1 to 3 mm). Saw teeth bent out of the plane of the saw body, resulting in a wide cut in the workpiece. ALTERNATE SET (IN GROUPS): Groups of cutting teeth right and left, alternated by a straight tooth.

  • Page 17: Machine Components

    ZIP 22 Figure 1 - Base...
  • Page 18 ZIP 22 Figure 1 - BASE 1) Sawframe Support, revolving .......... 1 2) Screw TE M10x45 ............2 3) Nut M10, exagonal ............2 4) Bearing 32007X .............. 2 5) Sleeve ................2 6) Bushing ................1 7) Screw TBEI M5x16 ............2 8) Nut GUK M35 ..............
  • Page 19 ZIP 22 Figure 2 - Sawframe...
  • Page 20 ZIP 22 Figure 2 - SAWFRAME 101) Sawframe ..............1 103) Bar, attachment for return spring ........ 1 104) Shaft, sawframe articulation ........1 105) Screw TCEI M10x25 ..........2 106) Screw TCEI M10x40 ..........2 107) Screw TCEI M8x30 ............ 2 108) Screw TCEI M6x20 ............
  • Page 21 ZIP 22 Figure 3 - Sawframe and Vice...

  • Page 22: Wiring Diagrams

    ZIP 22 Figure 3 - SAWFRAME and VICE 201) Motor 0,37/0,75 kW - 50Hz - 400V – 4P 202) Spline 6x6x40 ...............1 203) Screw TCEI M10x20 ............1 204) Screw TCEI M10x25 ............2 205) Plastic Cover ..............1 206) Screw TCEI M10x25 ............4 207) Washer M10, elastic ............4...
  • Page 23 ZIP 22 245) Nut M8, exagonal ............1 246) Screw TE M8x45 ............1 247) Nut M16, exagonal ............. 1 248) Pin M16, blade tension ..........1 249) Cup Spring Ø 31,5-16,3x1,8 ........14 250) Notch, reference ............1 251) Bearing 51203 ............. 1 252) Handwheel M12, blade tension ........

  • Page 24: Troubleshooting

    ZIP 22 ELECTRIC COMPONENTS 1) Tranformer ..............TC1 2) Aux. Relay ............... KA 3) Remote Switch ..............KM1 4) Fuse cartridge ..............FU1 5) Fuse cartridge ..............FU2 6) Blade Speed Switch. 7) Push-Button, Ready. 8) Emergency Push-Button.
  • Page 25 ZIP 22 ElECTRiC PlAns LIST OF ELECTRIC COMPONENTS ZIp 22 - Three-phase 400 Volt 50Hz. Drw E01-1. dd 17/11/2011. Ref. Description Technical Data Make Code Fuse Cartridge 3 pole 32A 600V Weber pCH 3X38 Fuse, Line protection FUS CH 10X38 12AGG...
  • Page 26 ZIP 22...
  • Page 27 ZIP 22 LIST OF ELECTRIC COMPONENTS ZIp 22 - Single-phase 400 Volt 50Hz. / 110 Volt 60 Hz. dd 12/03/2012. Ref. Description Technical Data Make Code Fuse Cartridge 2 pole 32A 600V Weber pCH 2X38 Fuse, Line protection 10X38 16A 600V...

  • Page 28: Electrical Components Diagnosis

    ZIP 22...
  • Page 29 ZIP 22 TROuBlEsHOOTinG This chapter lists the probable faults and malfunctions that could occur while the machine is being used and suggests possible remedies for solving them. The first paragraph provides diagnosis for TOOLS and CUTS, the second for ELECTRICAL COMPONENTS. 12.1 - Blade and cut diagnosis FAULT PROBABLE CAUSE REMEDY TOOTH BREAKAGE...
  • Page 30 ZIP 22 FAULT PROBABLE CAUSE REMEDY PREMATURE BLADE WEAR Faulty running-in of blade See Chapter “Material classification and blade selection” in the Blade running-in section. Teeth positioned in the direction op- Turn teeth in correct direction. posite the cutting direction poor quality blade Use a superior quality blade.
  • Page 31 ZIP 22 FAULT PROBABLE CAUSE REMEDY Check distance between bearings (see Blade guide heads not regulated or Chapter “Machine adjustments” in the dirty because of lack of maintenance Blade Guide Heads section): extremely accurate guiding may cause cracks and breakage of the tooth. Clean carefully.
  • Page 32 ZIP 22 FAULT PROBABLE CAUSE REMEDY Broken teeth Irregular work of the blade due to the lack of teeth can cause deflection in the cut; check blade and if necessary replace it. Insufficient lubricating refrigerant or Check level of liquid in the tank. Increase wrong emulsion the flow of lubricating refrigerant, checking that the hole and the liquid outlet pipe are not blocked.

  • Page 33: Noise Tests

    ZIP 22 12.2 - Electrical components diagnosis FAULT PROBABLE CAUSE REMEDY MACHINE DOES NOT WORK power supply Check: - phases - cables - socket - plug Voltage must arrive upstream from the fuses (terminal board). Check electrical efficiency and check for Fuses FU 1 shorts that trigger such protections.

  • Page 34: Plates And Labels

    ZIP 22 PlATEs And lABEls A t t e n e r s i s c r u p o l o s a m e n t e a l l e r a c c o m a n d a z i o n i f o r n i t e a l l ' o - peratore riportate al capitolo 1 e 2 del manuale d'uso e manutenzione.
  • Page 35 ZIP 22 Sthemma Srl. - Via pasubio, 32 - 36033 Isola Vicentina (VI) - Telephone 0444 / 977980 - Fax 0444 / 977917...

Table of Contents

Save PDF