Thomas ZIP 22 Horizontal Bandsaw Manuals

Manuals and User Guides for Thomas ZIP 22 Horizontal Bandsaw. We have 2 Thomas ZIP 22 Horizontal Bandsaw manuals available for free PDF download: User And Maintenance Manual, Use And Maintenance Manual

Thomas ZIP 22 User And Maintenance Manual (76 pages)

MANUAL METAL BANDSAW

Brand: Thomas | Category: Saw | Size: 4 MB

Table of Contents
2
Information on User's Manual
4
Signs on the Machine
4
MANUFACTURER, MACHINE DETAILS and DECLARATIONS
4
Manufacturer
4
Distributor
5
Machine Details
5
Ce' Plate
5
CONTENTS of "CE" CERTIFICATE of CONFORMITY
6
Noise Test
6
Acoustic Emission
7
DETERMINATION of VIBRATION LEVEL
7
GUARANTEE and SPARE PARTS REQUEST
7
General Conditions
7
Maintenance
8
Operation Leading Guarantee Cancellation
8
Service Intervention Request under Guarantee
8
Spare Part Request
9
General Description of the Machine
9
Machine Overview
9
Sawframe
10
Vice
11
Base
13
ELECTRIC BOX and CONTROL PANEL
14
Technical Details
15
Technical Data
15
Cutting Capacity
15
Mains Tolerance
15
INTERACTIONS between MACHINE and OPERATOR
16
Classification of the Operators
16
Machine Working Place
17
Descripion of the Working Place
18
Control Place
18
Working Place
18
SUITABLE USE and UNSUITABLE USE
19
Suitable Use
19
Technical Data
20
Unsuitable Use
20
CLAUSE of MANUFACTURER'S SAFEGUARD
20
GENERAL ADVISES on SAFETY and PREVENTION
21
GUARDS, PROTECTION DEVICES and SIGNS
22
GUARDS and PROTECTION DEVICES
22
Safety Signs Attached to the Machine
24
Remaining Risks
24
SPOTS or DANGEROUS AREAS on the MACHINE
24
Personal Protection Devices
29
Moving
30
General Advises
30
Delivery of the Machine
31
Moving the Machine with Fork Lift Truck
31
Moving the Machine with Overhead Crane
31
Transportation of the Machine
31
Installation of the Machine
33
General Advise
33
Ambience Conditions
33
Preparation of Installation Place
33
Anchorage of the Machine
35
Electric Connection to the Machine
35
Mounting Parts and Accessories Separetely Delivered
38
Use of the Machine
39
General Advises
39
Check Efficiency of Safety Devices
41
Emergency Push-Button
41
Interlocking on the Sawframe Cover
42
Adjustments on the Machine
42
Blade Tension
43
Adjustment of Blade-Guide Blocks
43
Vice Adjustment
44
Adjustment of the Cutting Angle (Mitre)
45
Blade Replacement
45
Start and Use of the Machine
46
Advises for the Machine Use
46
Working Cycle
47
Description of the Cutting Cycle
47
Cutting Cycle
47
CUTTING CYCLE with OPTION "HB" CONTROLLED SAWFRAME DOWNFEED
49
Maintenance of the Machine
51
General Advises
51
Regular Maintenance
52
Blade Cleaning Brush
52
Replacement of Sawframe Return Spring
52
Daily Maintenance
52
Weekly Maintenance
53
Monthly Maintenance
54
Biannual Maintenance
55
Oil Coolant Liquid
55
Oil Disposal
55
Special Maintenance
55
Out of Service
55
Final Instructions
56
General Advises
56
Machine Disposal
56
Generals Instruction for Materials Disposal
56
Eletctric Operations
57
Mechanic Operations
57
Modifications
57
Sale
57
Material Classification and Blade Choice
57
Definition of Materials
58
Blade Selection
58
Teeth Pitch
58
BLADE SPEED and DOWNFEED SPEED
58
Blade Running-In
58
Blade Structure
59
Blade Type
60
TEETH FORM and GEOMETRY
60
Trouble-Shooting
62
Blades and Cuts
63
Electric Problems
64
Electric Diagrams
65
Spare Parts
69

Thomas ZIP 22 Use And Maintenance Manual (35 pages)

Metal-Bandsaw

Brand: Thomas | Category: Saw | Size: 1 MB

Contents

3
Machine Certification and Identification Marking

4
CHAPTER 1 Reference to Accident-Prevention Regulations............" 4

5
- Advice for the Operator
  5
Ordering Spare Parts

5
- Table of Contents
  5
- Cenelec en 60 204-1
  6
Guarantee

5
Recommendations and Advice for Use

7
- Recommendations and Advice for Using the Machine
  7
CHAPTER 4 Machine Dimensions - Transport - Installation Dismantling

8
Technical Characteristics

8
- Transport and Handling of the Machine
  8
- Anchoring the Machine
  9
CHAPTER 5 Machine Functional Parts

9
CHAPTER 6 Description of the Operating Cycle

10
- Operating Head or Saw Frame
  10
- Starting up and Cutting Cycle
  10
- Vice
  10
- Blade Guides Heads
  12
- Blade Tension Assembly
  12
- Cutting Angle Adjustment
  12
- Vice
  12
- Changing the Blade
  13
CHAPTER 8 Routine and Special Maintenance

13
- Daily Maintenance
  13
- Maintenance of Machine Operating Members
  13
- Monthly Maintenance
  13
- Oil Disposal
  13
- Oils for Lubricating Coolant
  13
- Six-Monthly Maintenance
  13
- Special Maintenance
  13
- Weekly Maintenance
  13
CHAPTER 9 Material Classification and Choice of Tool

14
- Definition Of Materials
  14
- Selecting Blade
  14
- Teeth Pitch
  14
- Blade Running-In
  15
- Blade Structure
  15
- Blade Type
  15
  - Teeth Shape and Angle
    15
  - Set
    16
  - Table of Recommended Cutting Parameters
    16
- Cutting and Advance Speed
  15
CHAPTER 10 Machine Components

17
- List of Spare Parts
  17
Wiring Diagrams

22
- Blade and Cutting Diagnosis
  24
CHAPTER 12 Troubleshooting

24
- Electrical Components Diagnosis
  28
Chapter 13

33
Noise Tests

33
Plates and Labels

34

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Thomas ZIP 22 User And Maintenance Manual (76 pages)

Table of Contents

Thomas ZIP 22 Use And Maintenance Manual (35 pages)

Table of Contents

Contents

Machine Certification and Identification Marking

CHAPTER 1 Reference to Accident-Prevention Regulations............" 4

Ordering Spare Parts

Guarantee

Recommendations and Advice for Use

CHAPTER 4 Machine Dimensions - Transport - Installation Dismantling

Technical Characteristics

CHAPTER 5 Machine Functional Parts

CHAPTER 6 Description of the Operating Cycle

CHAPTER 8 Routine and Special Maintenance

CHAPTER 9 Material Classification and Choice of Tool

CHAPTER 10 Machine Components

Wiring Diagrams

CHAPTER 12 Troubleshooting

Chapter 13

Noise Tests

Plates and Labels

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Thomas Categories