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Manuale d'uso – Mod. Zip 36 (2023)
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Figura 1 - Thomas Zip 36 DA
Rev.0 del 06.09.2023 (print)
Original Instructions <original instructions> issued by Manufacturer.
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Pagina 1
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Related Manuals for Thomas ZIP 36
Summary of Contents for Thomas ZIP 36
- Page 1 ’ ’ BANDSAWING MACHINE – – Figura 1 - Thomas Zip 36 DA Rev.0 del 06.09.2023 (print) Original Instructions <original instructions> issued by Manufacturer. è è Manuale d’uso – Mod. Zip 36 (2023) Pagina 1...
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Page 2: Table Of Contents
ELECTRIC CONNECTION TO THE MACHINE ..................34 10.6 MOUNTING PARTS AND ACCESSORIES SEPARETELY DELIVERED ..........35 USE OF THE MACHINE ........................36 11.1 GENERAL ADVISES ............................ 36 11.2 SAFETY EFFICIENCY CHECK ........................38 Manuale d’uso – Mod. Zip 36 (2023) Pagina 2... - Page 3 BLADES TYPES ............................53 14.7.1 FORM AND GEOMETRY OF THE TEETH ..................53 TROUBLE SHOOTING GUIDE ......................55 15.1 BLADES AND CUTS ............................ 56 ELECTRIC DIAGRAMS ......................... 58 SPARE PARTS ............................60 Manuale d’uso – Mod. Zip 36 (2023) Pagina 3...
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Page 4: Information On User's Manual
INFORMATION ON USER’S MANUAL This manual is to be regarded as integral part of the STHEMMA SRL Bandsawing Machine “ZIP 36 – ZIP 36 DA” (further named “machine”) built by STHEMMA SRL (further named “manufacturer”). The manual is an essential tool for the use and maintenance of the machine. It is law mandatory and for the use and maintenance of the machine. -
Page 5: Distributor
Model Name. Serial Number. Year of Construction. Weight of the machine. Distributor, if any, is to stick a label containing his own details beside to the ‘CE’ plate. Manuale d’uso – Mod. Zip 36 (2023) Pagina 5... -
Page 6: Contents Of "Ce" Certificate Of Conformity
According to Regulation EN ISO 16093, Noise Tests have been carried out and the following report certified. Manuale d’uso – Mod. Zip 36 (2023) Pagina 6... -
Page 7: Acoustic Emission
Bandsawing Machine: ZIP 36 – ZIP 36 DA Blade speed: 80 m /min. Material being cut during the test: UNI C40 steel Bar Ø 50 mm Place of testing: manufacturer’s factory ACOUSTIC EMISSION According to Regulation EN ISO 4871 e EN ISO 16093... -
Page 8: Guarantee And Spare Parts Request
MAINTENANCE OF THE MACHINE and/or carried out from unskilled operators.. Use of not original parts or non original spare parts or not authorized by the manufacturer. De-installation of the machine carried out from unskilled operators. Manuale d’uso – Mod. Zip 36 (2023) Pagina 8... -
Page 9: Service Intervention Request Under Guarantee
See Chapter SPARE PARTS. GENERAL DESCRIPTION OF THE MACHINE The Thomas ZIP 36 saw is of the horizontal band type with fulcrum sawframe. It is made up of the following main groups: sawframe, vice, base, panel and electrical circuit plus some accessories essential for operation. -
Page 10: Sawframe
15) Return Flywheel. 16) Blade. 17) Blade tension Hand Wheel. 18) Trigger switch Handle. 19) Coolant flow adjustment Cock. 20) Sawframe return Spring. 21) Blade breakage Micro-switch. Figura 4 - Sawframe Manuale d’uso – Mod. Zip 36 (2023) Pagina 10... -
Page 11: Vice
13) Sawframe return springs. 14) Hole to mount the bar stop. 15) Vice base locking Lever. 16) Vice guide adjusting Screws. 17) Left jaw Support. 18) Right jaw Support. Figura 5 - Vice Manuale d’uso – Mod. Zip 36 (2023) Pagina 11... -
Page 12: Machine Base
Ref. Fig. 6. 1) Crucible. 2) Lifting Holes. 3) Base. 4) Mounting Screws. 5) Coolant tank drain Plug. 6) Coolant level Glass. 7) Coolant Pump. Figura 6 - Base Manuale d’uso – Mod. Zip 36 (2023) Pagina 12... -
Page 13: Control Panel
2) <EMERGENCY> red mushroom button on yellow back for emergency stop. 3) Main switch. 4) Blade rotation speed selector: 1 (turtle) = 40 m/min. 2 (hare) = 80 m/min. Figura 7 - Control Panel Manuale d’uso – Mod. Zip 36 (2023) Pagina 13... -
Page 14: Technical Data
10% of the total voltage in efficient value between the energized conductors. Additional Distortion 2% is admitted for the total of the harmonic frequencies from the sixth to the thirtieth in efficient value between the energized conductors. Manuale d’uso – Mod. Zip 36 (2023) Pagina 14... - Page 15 The interruptions should not last more than 1 sec. Voltage Downfall Voltage Downfall should not go beyond 20% of the peak voltage supply for more than one cycle. The downfalls should not last more than 1 sec. Manuale d’uso – Mod. Zip 36 (2023) Pagina 15...
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Page 16: Interactions Between Machine And Operator
Qualified technician capable to drive the machine in normal conditions while the safety devices are active or disconnected, to make technical adjustment on mechanical parts, maintenance and repair works. He is not authorized to access the electric box. Manuale d’uso – Mod. Zip 36 (2023) Pagina 16... -
Page 17: Machine Working Place
Control place 1 fig. 2-6) is located in front of the control panel (2 fig. 2-6), on the front side of the machine. From this position the operator starts, stops and drives the machine, pulling down the sawframe to cut the material, opens and closes the vice. Manuale d’uso – Mod. Zip 36 (2023) Pagina 17... -
Page 18: Working Place
Unsuitable use will raise the manufacturer from any responsibility in case of accident, injury to workers or damages and malfunctioning of the machine. Unsuitable use will also cancel the machine guarantee. Manuale d’uso – Mod. Zip 36 (2023) Pagina 18... -
Page 19: Suitable Use
The manufacturer does not authorize in any way the installation nor the use is such explosive environment. According to Directive 94/9/CE art. 1 the meaning of: Manuale d’uso – Mod. Zip 36 (2023) Pagina 19... -
Page 20: General Advises On Safety And Prevention
The operator should fully observe the instructions contained in this document and the general safety regulations in European Countries and any national law about safety at work. Manuale d’uso – Mod. Zip 36 (2023) Pagina 20... -
Page 21: Guards, Protection Devices And Signs
The guard is connected to an interlock switch (11 fig. 4), which stops the machine if it is opened Manuale d’uso – Mod. Zip 36 (2023) Pagina 21... -
Page 22: Safety Signs Attached To The Machine
8) Obligation : wear acoustic protection devices. 9) Obligation : wear protection glasses. 10) Obligation : safety devices check-up . 11) Obligation : user’s manual reading. 12) Obligation : electric ground connection. Manuale d’uso – Mod. Zip 36 (2023) Pagina 22... -
Page 23: Remaining Risks
As far as the area “I” is concerned (the complete machine), the remaining risk refers to the noise and vibrations which are to be evaluated when the machine is running. Manuale d’uso – Mod. Zip 36 (2023) Pagina 23... - Page 24 1.3 – Mechanic Danger – Approach of a mobile element to a stationary part Possible Consequences Danger: hands crushing as the stock material moves on the rollers. Operative Cycle Stock material moving on the roller tracks. Employed Operator Dangerous Event Manuale d’uso – Mod. Zip 36 (2023) Pagina 24...
- Page 25 (at stop or running) and the vice jaws. Danger : cut of hands/fingers shearing by the blade in motion. Danger : dragging by the blade in motion. Danger : perforation of hands/fingers during blade handling. Manuale d’uso – Mod. Zip 36 (2023) Pagina 25...
- Page 26 Possible Consequences Danger: hands abrasion in case of contact with the steel brush as it turns. perforation of hands/fingers during brush handling. Operative Cycle Machine use – maintenance. Employed Manuale d’uso – Mod. Zip 36 (2023) Pagina 26...
- Page 27 Danger: hands or feet crushing in case of material falling off the working table. Operative Cycle Material moving – machine use. Employed Operator Dangerous event The stock material may have burrs or cutting edges before and after the cut. Manuale d’uso – Mod. Zip 36 (2023) Pagina 27...
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Page 28: Personal Protection Devices
Obligation: wear Work blue overalls during machine use. Obligation: wear protection glasses during machine use. Obligation: wear protection shoes During moving, use, maintenance and scrap. Manuale d’uso – Mod. Zip 36 (2023) Pagina 28... -
Page 29: Moving
Deviations from the delivery note should be notified too. As long as the machine is not installed, store the machine indoor, avoid humid and too high or low temperatures. Manuale d’uso – Mod. Zip 36 (2023) Pagina 29... -
Page 30: Moving The Machine With Fork Lift Truck
Lift and discharge the machine from the truck floor as prescribed by chapter 9.3 MOVING. In case the machine needs to be moved to a different location, the transportation should carried out reversing the instructions given for the upload of the machine. Manuale d’uso – Mod. Zip 36 (2023) Pagina 30... - Page 31 Manuale d’uso – Mod. Zip 36 (2023) Pagina 31...
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Page 32: Installation Of The Machine
The installation drawing (fig. 1-10) shows the dimensions, the anchorage spots and spot for the electric connection to the mains. Mains Installed Electric Power ........... kW Voltage ................V 400 3-phase +/- 10% Frequency ................ Hz 50 +/- 1% Manuale d’uso – Mod. Zip 36 (2023) Pagina 32... -
Page 33: Anchorage Of The Machine
Referring to the drawing (fig. 11), provide fastening and guys to be anchored on the floor. b) The machine should be set so as the holes on the machine base (1 fig. 11) coincide with the guys down to the floor. Manuale d’uso – Mod. Zip 36 (2023) Pagina 33... -
Page 34: Electric Connection To The Machine
(see label placed electric board), local temperature, conditions and length of the cable. d) Wire three power cables R=L1, S=L2, T=L3 ground wire PE=GND (fig. 12). Figura 12 Manuale d’uso – Mod. Zip 36 (2023) Pagina 34... -
Page 35: Mounting Parts And Accessories Separetely Delivered
Carefully clean and dry every part, exposed or painted, using soft, clean and dry cloths. Follow the instructions in the chapter. CLEANING THE MACHINE Figura 13 Manuale d’uso – Mod. Zip 36 (2023) Pagina 35... -
Page 36: Use Of The Machine
The sawframe, at rest in top position, should have the blade at stop. Execute one operation at a time and do not engage the hands with objects at the same time. Keep the hands cleaned. Manuale d’uso – Mod. Zip 36 (2023) Pagina 36... - Page 37 (2 Fig. 14). d) It is compulsory, at the end of each working shift, to switch off the power removing the plug from the socket. Figura 14 - Control Panel Manuale d’uso – Mod. Zip 36 (2023) Pagina 37...
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Page 38: Safety Efficiency Check
ADJUSTMENT OF THE MACHINE Machine status: Machine with disconnected power supply (plug removed from socket). Operation personnel: N. 1 Operator Personal protective equipment to use: • protective gloves • work overalls Manuale d’uso – Mod. Zip 36 (2023) Pagina 38... -
Page 39: Blade Tension
2 = T Hex key 4, 3 = Key 13, 4 = T Hex key 5, 5 = Screw driver, 6 = T Hex key 3, 7 = Key 11. Figura 15 - Blade-guide Manuale d’uso – Mod. Zip 36 (2023) Pagina 39... -
Page 40: Adjustment Of The Vice
(11 Fig. 17). Vice clearance adjustment In case of excessive play in the vice sliding Figura 16 - Vice guide, tighten the adjustment screws further (16 Fig. 16). Manuale d’uso – Mod. Zip 36 (2023) Pagina 40... -
Page 41: Adjustment Of The Cutting Angle
Figura 18 - Blade Replacement will not be operational. ATTENTION: Always check to mount blades with dimensions corresponding to those indicated in this manual for which the blade guide block adjustments have been made. Manuale d’uso – Mod. Zip 36 (2023) Pagina 41... -
Page 42: Sawframe Return Springs
11.3.6 SAWFRAME RETURN SPRINGS The manual version of the ZIP 36 saw is equipped with a pair of sawframe return springs (3 Fig.19). At the lower end the springs are hooked to a bracket (1 Fig. 19) while at the upper end an M10 screw (2 Fig. -
Page 43: Working Cycle
3. Press the emergency push-button as soon as danger or malfunctioning show up. 4. Make sure the blade turn in the sense shown by the arrow attached to the machine sawframe. Manuale d’uso – Mod. Zip 36 (2023) Pagina 43... -
Page 44: Cutting Cycle With Option "Da" Gravity Sawframe Downfeed
The motor will stop automatically at the end of the cut by means of the appropriate limit micro-switch. Figura 21 - Downfeed Regulator 3) For preliminary operations, refer to the previous paragraph 11.4.4. Manuale d’uso – Mod. Zip 36 (2023) Pagina 44... -
Page 45: Maintenance Of The Machine
If it is needed to work by the energized machine to find out a trouble for example, this should be done by qualified electrician only and in possession of special tools. In case of danger, or accidental contacts switch off the machine and disconnect the plug. Manuale d’uso – Mod. Zip 36 (2023) Pagina 45... -
Page 46: Regular Maintenance
- Internal cleaning of the sawframe, the flywheels and the blade sliding tracks on the flywheels (14 and 15 fig. 22- 23). - Check the integrity of the blade cleaning brush (9 Fig. 22). Manuale d’uso – Mod. Zip 36 (2023) Pagina 46... -
Page 47: Monthly Maintenance
41 (2 pieces) and of 42 (2 pieces) as represented on Fig. 26. Figura 22 - Motor Wheel Figura 23 – Return Wheel Figura 25 – Vice Screw Figura 24 - Blade-guide Manuale d’uso – Mod. Zip 36 (2023) Pagina 47... -
Page 48: Oils For The Coolant Liquid
Run the machine empty for a few minutes. d) Carry out all the manoeuvres on a trial basis. e) Check the status of the safety devices and controls and verify their functionality. Manuale d’uso – Mod. Zip 36 (2023) Pagina 48... -
Page 49: Final Instructions
In fact, the regulations may be different those above mentioned. 13.2.2 ELETCTRIC OPERATIONS Machine status: Machine at stop and disconnected electric plug (1 fig. 1-12). Operators: N. 1 Electrician. Manuale d’uso – Mod. Zip 36 (2023) Pagina 49... -
Page 50: Mechanic Operations
In case of sale, the purchaser has the right to be informed about any intervention executed on the machine and trained on the machine use and maintenance; he should get all the documents including the conformity declaration. Manuale d’uso – Mod. Zip 36 (2023) Pagina 50... -
Page 51: Material Classification And Blade Choice
The various problems that crop up from time to time will be solved more easily if the operator has a good knowledge of these specifications. WE THEREFORE RECOMMEND YOU TO ALWAYS USE GENUINE "THOMAS" SPARE BLADES THAT GUARANTEE SUPERIOR QUALITY AND PERFORMANCE. -
Page 52: Blade Running-In
(HSS) cutting edge. The type of stocks are classified in M2, M42, M51 and differ from each other because of their major hardness due to the increasing percentage of Cobalt (Co) and molybdenum (Mo) contained in the metal alloy. Manuale d’uso – Mod. Zip 36 (2023) Pagina 52... -
Page 53: Blades Types
14.7 BLADES TYPES 14.7.1 FORM AND GEOMETRY OF THE TEETH Manuale d’uso – Mod. Zip 36 (2023) Pagina 53... - Page 54 Manuale d’uso – Mod. Zip 36 (2023) Pagina 54...
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Page 55: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE This chapter lists the probable faults and malfunctions that could occur while the machine is being used and suggests possible remedies for solving them. Manuale d’uso – Mod. Zip 36 (2023) Pagina 55... -
Page 56: Blades And Cuts
Use a superior quality blade. Decrease advance, exerting less cutting pressure. Adjust the hydraulic regulator device if mounted on the machine. Change blade speed and/or diameter. See Chapter Material classification and blade selection Manuale d’uso – Mod. Zip 36 (2023) Pagina 56... - Page 57 Check level of liquid in the tank. Increase the flow of lubricating refrigerant, checking that the hole and the liquid outlet pipe are not blocked. Check the emulsion percentage. Manuale d’uso – Mod. Zip 36 (2023) Pagina 57...
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Page 58: Electric Diagrams
SA1 : Main Switch SA2 : Blade speed Switch SB1 : Emergency Push-button SB2 : Enable Push-button KM : Remote Switch for the main motor KA : Relay PS1 : Grip Switch Manuale d’uso – Mod. Zip 36 (2023) Pagina 58... - Page 59 SA1 : Main Switch SA2 : Blade speed Switch SB1 : Emergency Push-button SB2 : Enable Push-button KM : Remote Switch for the main motor KA : Relay PS1 : Grip Switch Manuale d’uso – Mod. Zip 36 (2023) Pagina 59...
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Page 60: Spare Parts
SPARE PARTS ZIP 36 MANUAL PULL DOWN (Fig. 26 – 27) Figura 26 Manuale d’uso – Mod. Zip 36 (2023) Pagina 60... - Page 61 Figura 27 Manuale d’uso – Mod. Zip 36 (2023) Pagina 61...
- Page 62 ZIP 36 DA SAWFRAME GRAVITY DOWNFEED (Fig. 28 – 29) Figura 28 Manuale d’uso – Mod. Zip 36 (2023) Pagina 62...
- Page 63 Figura 29 Manuale d’uso – Mod. Zip 36 (2023) Pagina 63...
- Page 64 ZIP 36 MANUAL PULL DOWN (Fig. 26 – 27) Part Nr. Code Description Specs 99SM123005T Sawframe (casting only) 99SM198008 Slide, blade tension 198151 Plate, blade tension HT001 Round Head Screw M5X10L 060C0091 Pin, return flywheel HS242 Hex. Head Screw M8X20L...
- Page 65 Micro-Switch, blade tension 50-6 131139A Reference Disc, blade tension 198152 Scale, blade tension Ø2X6 HH005 Rivet HS421 Hex. Headless Screw M6X6L 198014B Blade Adjustable (Rear) HS421 Hex. Socket Headless Screw M6-1.0Px6L Manuale d’uso – Mod. Zip 36 (2023) Pagina 65...
- Page 66 3 Way Valve Ø4-400mm MHD806-40 PU Tube 81-1 Ø4-1050mm MHD806-105 PU Tube HD803 Valve 1/8" Ø6X1/8"PT HD606 Hose Fitting Ø6-1400mm MHD812-140 PU Tube HS259 Hex. Head Screw M10X25L 198037 Prive Shaft Washer Manuale d’uso – Mod. Zip 36 (2023) Pagina 66...
- Page 67 Hex. Socket Head Screw M10X25L 131178 Washer 103214 Hex. Head Screw HS220 Hex. Head Screw M5-0.8Px20L HS508 Cross Round Head Screw M4-0.7Px5L HB501 Butter mouth 1/8" 123126 Scale, mitre cutting 45-0-60° Manuale d’uso – Mod. Zip 36 (2023) Pagina 67...
- Page 68 131083 Spring 184-2 131023 Rack Shaft 184-3 131026 Gear Shaft 184-4 131027 Shaft Bushing 184-5 131028 Grip 184-6 HS431 Hex. Headless Screw M8x16L 184-7 HW006 Washer M10X20Xt2 99M123117 Vice Jaw (R) Manuale d’uso – Mod. Zip 36 (2023) Pagina 68...
- Page 69 123153 196-5 HS021 Hex. Head Screw M5x5L 196-7 HW105 Spring Washer 196-9 131112 Fixing Screws HD508 M5X12L HS063 Hex. Head Screw M10X45L 84320025 Bearing 32007 X 35x62x14 99M198029 Bushing HN106 AN07 Manuale d’uso – Mod. Zip 36 (2023) Pagina 69...
- Page 70 Hex. Head Screw M8x20L 249-2 MHW105 Spring Washer 249-3 MHW005 Washer 8.5x18x1.6t 123101F Steel Pedestal HS045 Hex. Head Screw M8x15L HW005 Washer HN005 Hex. Nut MHS089B Hexagon head screws M12x30L MHW007 Washer M12X23Xt2 Manuale d’uso – Mod. Zip 36 (2023) Pagina 70...
- Page 71 48599001 Brush, blade cleaning 294-3 HS036 Hex. Head Screw M6x30L 294-4 HW016 Washer Ø6.5XØ18Xt1.5mm 294-5 HN004 Hex. Nut 294-6 HW004 Washer 294-7 HS228 Hex. Head Screw M6x10L 302-1 MHW006 Washer M10x20xt2 Manuale d’uso – Mod. Zip 36 (2023) Pagina 71...
- Page 72 ZIP 36 DA SAWFRAME GRAVITY DOWNFEED (Fig. 28 – 29) Part Nr. Code Description Specs 99SM123005T Sawframe (casting only) 99SM198008 Slide, blade tension 198151 Plate, blade tension HT001 Round Head Screw M5X10L 060C0091 Pin, return flywheel HS242 Hex. Head Screw...
- Page 73 Micro-Switch, blade tension 50-6 131139A Reference Disc, blade tension 198152 Scale, blade tension Ø2X6 HH005 Rivet HS421 Hex. Headless Screw M6X6L 198014B Blade Adjustable (Rear) HS421 Hex. Socket Headless Screw M6-1.0Px6L Manuale d’uso – Mod. Zip 36 (2023) Pagina 73...
- Page 74 3 Way Valve Ø4-400mm MHD806-40 PU Tube 81-1 Ø4-1050mm MHD806-105 PU Tube HD803 Valve 1/8" Ø6X1/8"PT HD606 Hose Fitting Ø6-1400mm MHD812-140 PU Pipe HS259 Hex. Head Screw M10X25L 198037 Drive Shaft Washer Manuale d’uso – Mod. Zip 36 (2023) Pagina 74...
- Page 75 Spring Washer HS260 Hex. Head Screw M10x30L HN105 AN06 LAM275027WZ58 Blade M42 2750x27x0.9mm 5/8tpi 070C0032 Motor Wheel 198036 Washer HS087 Hex. Head Screw M12X20L 123030TH Blade Back Cover 44114514 Knob M6x13L Manuale d’uso – Mod. Zip 36 (2023) Pagina 75...
- Page 76 84500001 Bearing AX 3047 + CP 3047 AGB80016 Lever, quick lock vice AFB80035 Spring, vice 123136 Bushing 123135 Bushing 99SM131025T Vice (casting) 180-1 131118 Adjustable Screw M6x35L 180-2 HN004 Hex. Nut Manuale d’uso – Mod. Zip 36 (2023) Pagina 76...
- Page 77 131021 Handle 99M123137 Vice Screw 99SM123102T Round Table 194-1 123121 Bushing 194-2 123123T Bushing 194- 3 123155 Bolt M8x25L 194-4 HN005 194-5 MHI306 Washer 10.5x20.8-2t 194-6 MHS242 Hex. Head Screw M8x20L Manuale d’uso – Mod. Zip 36 (2023) Pagina 77...
- Page 78 Filter, coolant liquid HS509 Cross Round Head Screw M4X8L 230-5 HN005 Hex. Nut HS261 Hex. Head Screw M10X35L AG280027 Lever, revolving arm lock HW023 Washer HS258 Hex. Head Screw M10x20L HN005 Hex. Nut Manuale d’uso – Mod. Zip 36 (2023) Pagina 78...
- Page 79 294-2 181241C Brush 294-3 HS036 Hex. Head Screw M6x30L 294-4 HW016 Washer Ø6.5Xø18Xt1.5mm 294-5 HN004 Hex. Nut 294-6 HW004 Washer 294-7 HS228 Hex. Socket Head Screw M6x10L 302-1 MHW006 Washer M10x20xt2 Manuale d’uso – Mod. Zip 36 (2023) Pagina 79...
- Page 80 Note : _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ è è Manuale d’uso – Mod. Zip 36 (2023) Pagina 80...
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