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Jegs 81532 Installation Instructions Manual

Hydraulic porta-power ram jack kit

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Installation Instructions for 81532 & 81533
Hydraulic Porta-Power Ram Jack Kit
4 & 10 Ton
IMPORTANT!
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFETY INSTRUCTIONS AND WARNINGS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
FAILURE TO DO SO MAY CAUSE DAMAGE TO PROPERTY AND/OR SERIOUS PERSONAL INJURY. PLEASE
KEEP THIS INSTRUCTION MANUAL SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS AND WARNINGS
1.1 The maximum ram capacity is 4 (10) ton. DO NOT exceed this rated capacity.
1.2 When extension tubes are used, the rated capacity is always reduced by 50% for each tube connected.
1.3 The maximum spreader capacity is 0.5 ton. And maximum ram toe and plunger toe capacity is 0.5 ton (4 ton jack
kit) or 0.8 ton (10 ton jack kit). DO NOT exceed these rated capacities when using these attachments.
1.4 DO NOT use this equipment as a vehicle lifting device or as a vehicle support.
1.5 Keep children and unauthorized persons away from the work area.
1.6 Remove loose clothing. Remove ties, watches, rings and other loose jewelry, and contain long hair.
1.7 Always wear ANSI approved safety goggles when operating the repair kit.
1.8 Keep proper balance and footing, do not overreach and wear nonslip footwear.
1.9 Only use this equipment on a surface that is stable, level, dry and not slippery, and capable of sustaining the load.
Keep the surface clean, tidy and free from unrelated materials and ensure that there is adequate lighting.
1.10 When using this equipment, open the breather valve (P09). Close it when not in use.
1.11 DO NOT allow the piston rod (R03) of ram to extend so far as to exceed the maximum ram stroke.
1.12 When coupler valves are disconnected, always use dust cap to keep the hydraulic system clean.
1.13 DO NOT drop any heavy objects onto the hose and DO NOT twist the hose. Always keep the hose clean to avoid
damage to the hose and couplers.
1.14 Keep the equipment away from heat or fire, as this may cause damage or weaken the seals.
1.15 DO NOT operate this equipment when you are tired or under the influence of alcohol, drugs or any intoxicating
medication.
1.16 DO NOT allow untrained persons to operate the equipment and DO NOT make any modifications to it.
1.17 DO NOT expose the equipment to rain or any other kind of bad weather.
1.18 Use a qualified person to maintain the equipment in good condition. Keep it clean for best and safest performance.
1.19 If the equipment is in need of repairing and/or there are any parts that need to be replaced, have it repaired by
authorized technicians and only use the replacement parts supplied by the manufacturer.
1.20 WARNING: The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by the operator.
2. SPECIFICATIONS
Rated capacity:
Rump output pressure:
Ram min height:
Stroke:
Oil being filled:
4 Ton
10 Ton
56.5MPa
63MPa
267mm
322mm
120mm
130mm
350g
500g
1-800-345-4545 jegs.com

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Summary of Contents for Jegs 81532

  • Page 1 Installation Instructions for 81532 & 81533 Hydraulic Porta-Power Ram Jack Kit 4 & 10 Ton IMPORTANT! PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFETY INSTRUCTIONS AND WARNINGS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
  • Page 2: Maintenance

    Drain oil to proper level Linkages binding Clean & lubricate moving parts Ram won’t extend to full stroke Oil level low Add hydraulic oil Poor performance Oil level low Add hydraulic oil Air trapped in system Purge away air from system 1-800-345-4545 jegs.com...
  • Page 3: Parts List

    Nylon ring Screw Sealing ring O-ring Circlip Nylon ring Movable jaw Screw Spring O-ring Fixed jaw Nylon ring Piston Piston Cup seal O-ring Retaining ring End cap Coupling ring Handle socket Coupling bolt Handle Dust cap Handle sleeve 1-800-345-4545 jegs.com...
  • Page 4 1-800-345-4545 jegs.com...
  • Page 5 1-800-345-4545 jegs.com...
  • Page 6 1-800-345-4545 jegs.com...

This manual is also suitable for:

81533