DGSHAPE DWX-42W User Manual
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User's Manual
Basic Operation
Milling
Maintenance
Useful Functions
Troubleshooting

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Summary of Contents for DGSHAPE DWX-42W

  • Page 1 User’s Manual Basic Operation Milling Maintenance Useful Functions Troubleshooting...
  • Page 2: Table Of Contents

    Contents Contents �������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������1 1. Basic Operation ..........................4 Switching the Power On or Off�������������������������������������������������������������������������������������������������������������������������������������������������5 Switching the Power On ��������������������������������������������������������������������������������������������������������������������������������������������������������������������5 Switching the Power Off ��������������������������������������������������������������������������������������������������������������������������������������������������������������������5 VPanel Basic Operation ���������������������������������������������������������������������������������������������������������������������������������������������������������������6 What Is VPanel? �������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������6 Displaying VPanel ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������6 VPanel Display in the Task Tray ��������������������������������������������������������������������������������������������������������������������������������������������������������7 Using the [Emergency release] Button �����������������������������������������������������������������������������������������������������������������������������������������8 Exiting VPanel ����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������9 Milling Machine Display ����������������������������������������������������������������������������������������������������������������������������������������������������������...
  • Page 3 Contents Extended Periods of Non-Use / Moving the Machine��������������������������������������������������������������������������������������������������� 88 Draining the Coolant Lines ������������������������������������������������������������������������������������������������������������������������������������������������������������ 88 Attaching the Retainer �������������������������������������������������������������������������������������������������������������������������������������������������������������������� 93 Spindle Run-In (Long) ���������������������������������������������������������������������������������������������������������������������������������������������������������������������� 95 4. Useful Functions ..........................98 Setting the Connection with the Computer �������������������������������������������������������������������������������������������������������������������� 99 Connecting over a LAN instead of by USB ������������������������������������������������������������������������������������������������������������������������������� 99 Registering Multiple Machines in VPanel ������������������������������������������������������������������������������������������������������������������������108 Registration of Multiple Machines ��������������������������������������������������������������������������������������������������������������������������������������������108 Adding USB-connected Machines ��������������������������������������������������������������������������������������������������������������������������������������������108...
  • Page 4 • The operation manual and the product have been prepared and tested as much as possible. If you find any misprint or error, please inform Roland DG Corporation. • DGSHAPE Corporation assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product, regardless of any failure to perform on the part of this product.
  • Page 5: Basic Operation

    1. Basic Operation Switching the Power On or Off ................... 5 Switching the Power On ..................... 5 Switching the Power Off ..................... 5 VPanel Basic Operation ..................... 6 What Is VPanel? ......................6 Displaying VPanel ...................... 6 VPanel Display in the Task Tray ................. 7 Using the [Emergency release] Button ...............
  • Page 6: Switching The Power On Or Off

    Switching the Power On or Off Switching the Power On Procedure Close the front cover. Hold this with both hands. Switch on the machine's power switch. The machine starts the initial operations. When the status light stops flashing and remains steadily lit (in blue), the initial operations are complete.
  • Page 7: Vpanel Basic Operation

    VPanel Basic Operation What Is VPanel? VPanel is an application that allows milling machine operation on a computer screen� It has functions to output milling data, perform maintenance, and make various corrections� It also displays milling machine error messages� When more than one milling machine is connected, the machine to operate is the one displayed in the MACHINE STATUS area� "...
  • Page 8: Vpanel Display In The Task Tray

    VPanel Basic Operation MEMO: VPanel serves as resident software. VPanel works as resident software that is constantly working to manage the milling machine, send emails,* and so on� It is recommended to configure the settings so that VPanel starts automatically when the computer starts� Also, clicking in the upper-right corner of the top window will minimize the program to the task tray�...
  • Page 9: Using The [Emergency Release] Button

    VPanel Basic Operation Using the [Emergency release] Button If the initial operations cannot be performed because of a problem such as the milling bur caught on the workpiece, you can use the [Emergency release] button to remove the milling bur from the spindle unit� Procedure Turn off the power.
  • Page 10: Exiting Vpanel

    VPanel Basic Operation Exiting VPanel Procedure Click in the upper-left corner of the VPanel window. Click [Exit]. MEMO 1: You can perform the same operation by right-clicking the title bar at the top of the VPanel window� MEMO 2: You can perform the same operation by right-clicking in the task tray�...
  • Page 11: Milling Machine Display

    Milling Machine Display Built-in Panel Display Operation button ERROR Flashes when an error has occurred. Illuminates when operation is paused. Flashes when operation is ongoing (from the point PAUSE when the operation button is pressed during milling to the point when operation is paused). POWER Lights when the power is turned on.
  • Page 12: Statuses Indicated By The Status Light

    Milling Machine Display Statuses Indicated by the Status Light Status light The front cover is closed in the standby status. Blue Flashing During initial operations or during maintenance in the standby status. White Milling is in operation or is paused. Alternatively, the front cover is open in the standby status. An error has occurred.
  • Page 13: Milling

    2. Milling Checks before Milling ....................13 Usable Workpieces ....................13 Usable Milling Burs ....................13 Preparing Compressed Air (Setting the Regulator) ..........13 Registering Milling Burs ................... 14 Registering Milling Burs in VPanel ................14 Enabling Automatic Switching of Milling Burs at the End of Their Service Lives ..17 Starting Milling ......................
  • Page 14: Checks Before Milling

    Checks before Milling CAUTION Securely fasten the milling tool and workpiece in place. After securing in place, make sure no spanners or other articles have been left behind inadvertently. Otherwise, such articles may be thrown from the machine with force, posing a risk of injury. CAUTION Under no circumstances should you move the Z-axis unit with your hands.
  • Page 15: Registering Milling Burs

    Registering Milling Burs Registering Milling Burs in VPanel Registering milling burs in VPanel has the following advantages� • The milling bur work time can be managed� • Intelligent Tool Control (ITC), which maintains milling quality and enables long-term continuous milling, can be used� Intelligent Tool Control (ITC) Intelligent Tool Control (ITC) is a function for switching a milling bur with a new one with the appropriate timing (even during milling), which is enabled by setting the [Replacement time] of the milling bur�...
  • Page 16 Registering Milling Burs Click [Add milling bur]. A new milling bur is added to the milling bur list. Click the new milling bur that has been added to the milling bur list, and then enter a name in the [Milling bur name] field. Enter the time from the start of use to the replacement of the milling bur in [Replacement time].
  • Page 17 Registering Milling Burs Click [Save]. The milling bur name and replacement time are applied to the milling bur list. If you want to continue registering milling burs, repeat steps Click [Close]. The [Milling bur registration] window closes. Assign the stocker numbers in which to set the milling burs. Click Point The numbers in the circles in the [Milling bur management] window match the stocker numbers of the milling...
  • Page 18: Enabling Automatic Switching Of Milling Burs At The End Of Their Service Lives

    Registering Milling Burs Click the milling bur to use, and then click [OK]. Select the appropriate milling bur at the location of the stocker number to use. After you have selected all the milling burs, click [Close]. Enabling Automatic Switching of Milling Burs at the End of Their Service Lives This machine can be set so that if the milling bur reaches its replacement time (the end of its service life) during milling, the milling bur is switched automatically with one of the same type�...
  • Page 19 Registering Milling Burs Click [Milling bur registration]. The [Milling bur registration] window is displayed. Click [Add milling bur]. A new milling bur is added to the milling bur list. Click the new milling bur that has been added to the milling bur list, and then enter a name in the [Milling bur name] field.
  • Page 20 Registering Milling Burs Enter the time from the start of use to the replacement of the milling bur in [Replacement time]. The replacement time varies depending on the milling bur type. Point: Entering values for [Work time] When using a previously used milling bur, enter the time in [Work time <1>]� If the second or third milling bur has previously been used, enter its work time in [Work time <2>] or [Work time <3>], respectively�...
  • Page 21 Registering Milling Burs Assign the stocker number in which to set the first milling bur. Click Point The numbers in the circles in the [Milling bur management] window match the stocker numbers of the milling machine. Furthermore, the order of the numbers in the circles is applied to the milling bur selection area. Click the milling bur to use, and then click [OK].
  • Page 22 Registering Milling Burs Assign the stocker numbers in which to set the second and third milling burs. Click for the stocker in which to set the second milling bur. Click a milling bur with the same name as the first milling bur, and then click [OK]. Repeat steps to determine the stocker in which to set the third milling bur.
  • Page 23: Starting Milling

    Starting Milling Step 1: Filling the Machine with Coolant CAUTION Do not overfill or tilt the coolant tank. The fluid inlet on the coolant tank is open. Overfilling or tilting will cause fluid to spill out. CAUTION When raising or lowering the coolant tank, hold the position indicated in the following figure. Failing to do so may result in your fingers being pinched, leading to injury.
  • Page 24 Starting Milling Filling Remove the coolant tank. Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate. Click The following window is displayed. 2. Milling...
  • Page 25 Starting Milling Open the bottom cover. Pull out the coolant tank. Important Move the coolant tank slowly� Forcefully moving the coolant tank may cause the coolant to spray out� Remove the coolant tank. Fill the machine with coolant. Remove the lid of the coolant tank tray. Tray lid Tray 2.
  • Page 26 Refer to the appropriate safety data sheet (SDS) for the chemical substances used in the additive and chelating reagent and the safety related to those substances. To purchase additives, contact your authorized DGSHAPE Corporation dealer or access our website (http://www. dgshape.com/).
  • Page 27 Starting Milling Fill the coolant tank with the coolant. Do not exceed the MAX indication� After inserting the coolant, put the tray and lid on the coolant tank. Return the coolant tank to its original position. Return the coolant tank to its original position. 2.
  • Page 28 Starting Milling Push the coolant tank toward the back of the machine. Push the coolant tank to the point where you feel a click. Important Click Do not push the tank using the bottom cover� Point Align the label affixed to the right side of the tank with the label affixed to the machine.
  • Page 29: Step 2: Setting Milling Burs

    Starting Milling Step 2: Setting Milling Burs Procedure Open the front cover. Set the milling burs in the stockers according to the settings made in the [Milling bur management] window in VPanel. Set the milling burs in stockers 1 to 6 in the ATC magazine. Important •...
  • Page 30: Step 3: Spindle Run-In (Short)

    Starting Milling Step 3: Spindle run-in (short) Be sure to perform the following tasks before daily operations� These tasks are necessary for maintaining a favorable machine condition and for ensuring a high level of product quality� If these tasks are not executed, a message prompting operation will be displayed in VPanel�...
  • Page 31: Step 4: Mounting The Workpiece

    Starting Milling Click [OK]. The spindle run-in (short) starts. The machine status light will flash blue. The remaining work time will be displayed on VPanel. When the following window is displayed, click [OK]. Step 4: Mounting the workpiece Procedure Open the front cover. 2.
  • Page 32 Starting Milling Insert the pin portion of the workpiece into the hole on the rotary axis. Align the notch on the root of the workpiece's pin with the protrusion on the rotary axis so as to eliminate the gap between the attaching surfaces. You can install a maximum of three workpieces.
  • Page 33: Step 5: Outputting Milling Data

    Starting Milling Step 5: Outputting Milling Data * You can also use commercially available CAM software to output milling data� For information on compatible CAM software, contact your authorized Roland DG Corporation dealer� CAUTION Do not place any electronic devices in the vicinity of this machine. Because coolant flows within this machine, water may be sprayed on objects in the vicinity of the machine when its front cover is opened.
  • Page 34 Starting Milling Select the milling data, and then click [Open]. You can also select multiple files at the same time while holding down the "Alt" or "Shift" key on the keyboard. The selected milling data is displayed in the data list of the [Output a file] window. Click [Add] to return to the [Open] window and add milling data.
  • Page 35 Starting Milling Click [Output]. Point • Changing the data list order You can change the output order by selecting the milling data in the data list and clicking � (The milling data is output from the top of the data list�) •...
  • Page 36 Starting Milling Remove the product. CAUTION Be careful around milling waste. Sharp milling waste may become mixed. To avoid injury, exercise caution. CAUTION Do not touch the spindle unit or the surrounding areas immediately after milling has ended. Doing so may result in burns. CAUTION After milling, wash away any products with purified water or the like.
  • Page 37: Checking The Operation Status

    Checking the Operation Status Checking the Milling Data Status You can check the milling data status with the [JOB LIST] area in VPanel� File whose milling is finished This is displayed in gray� File being milled This is displayed in blue� Files waiting to be milled These are displayed in black�...
  • Page 38: Checking The Estimated Milling Time

    Checking the Operation Status Checking the Estimated Milling Time You can check the estimated milling time with the [MACHINE STATUS] area in VPanel� Progress bar Displays the milling progress� When the bar reaches the right side, the progress is 100%� Elapsed time and estimated milling time The elapsed milling time is displayed on the left and the estimated milling time on the right�...
  • Page 39: Checking The Basic Status Of The Milling Machine

    Checking the Operation Status Checking the Basic Status of the Milling Machine You can check the basic status with the [MACHINE STATUS] area in VPanel� Operation status Displays an overview of the operation status as a color Gray No milling machine assigned. Black The power of the milling machine is off.
  • Page 40 Checking the Operation Status Checking the registered machines from a list (when multiple machines are registered) When the list is displayed (P� 118 "Listing the Machines to Connect to and Selecting the Machine to Operate"), details such as the operation status are displayed as shown below� In this situation, the operation status is not displayed with different colors� 2.
  • Page 41: Checking The Operation Status Of The Milling Machine

    Checking the Operation Status Checking the Operation Status of the Milling Machine You can check the operation status with the [CURRENT PHASE] area in VPanel� Example: During maintenance Example: During milling Display type Content Displays the main status such as [Milling] and [Error] and the sub status Status/sub status (maintenance notification) such as [Spindle run-in required] and [Collet maintenance required].
  • Page 42: Checking The Milling Bur Usage Status (Replacement Time)

    Checking the Operation Status Checking the Milling Bur Usage Status (Replacement Time) You can check the milling bur usage status with the [BUR] area in VPanel� Each stocker's circular frame visually indicates how close its assigned milling bur is to replacement� Closeness to Unused 100%...
  • Page 43: Pausing Or Aborting Milling

    Pausing or Aborting Milling Pausing or Aborting Milling Aborting Milling from VPanel Procedure Select the machine to operate. Click The message shown in the figure will be displayed. To abort milling, click [OK]. Click [Cancel] to not abort the operation. Pausing or Aborting Milling from the Built-in Panel •...
  • Page 44: Deleting Standby Milling Data

    Pausing or Aborting Milling Deleting Standby Milling Data Procedure Select the machine to operate. In the output list, right-click the milling data to delete, and then click [Remove]. You can only remove milling data that is in standby (milling data that is second from the top or lower in the JOB LIST). 2.
  • Page 45: Following Daily Operations

    Following Daily Operations Collet Maintenance, Cleaning of Dummy Pin, and Checking of Coolant Flow Rate Be sure to perform the following tasks after daily operations� These tasks are necessary for maintaining a favorable machine condition and for ensuring a high level of product quality� If these tasks are not executed, a message prompting operation will be displayed in VPanel�...
  • Page 46 Following Daily Operations Check that the workpiece, rotary axis correction jig, and magazine correction jig have been removed, and then click [OK]. The following window is displayed automatically. Open the front cover. Press the collet replacement jig against the collet, and then insert the collet tap. Align the hexagonal tip of the collet and the hexagonal portion of the collet replacement jig.
  • Page 47 Following Daily Operations While gently pressing the collet tap up into the hole, rotate the collet replacement jig in the direction indicated in the figure. Rotate the collet replacement jig until the collet naturally comes free. CAUTION Rotate the collet replacement jig with the collet tap inserted. If the collet replacement jig is rotated without the collet tap inserted, the collet may be damaged.
  • Page 48 Following Daily Operations Apply a thin layer of grease to the tapered part (the slanted part) of the outer diameter of the collet and the spindle head (in two locations). A thin application is sufficient. Do not apply excessively. Grease application location Assemble the collet, collet replacement jig, and collet tap as shown in the figure, and then insert this assembly into the spindle.
  • Page 49 Following Daily Operations Clean the handle of the dummy pin with a dry cloth. Important Clean only the handle of the dummy pin with it inserted� Do not pull the dummy pin out� Handle of the dummy pin Check the coolant flow rate. Close the front cover.
  • Page 50 Following Daily Operations Visually check that coolant is applied to the middle of the dummy pin. If coolant is not applied to the middle of the dummy pin Click [No]. The following window is displayed. Click [OK], and then check the following items. •...
  • Page 51 Following Daily Operations Click Click [Check coolant flow]. The following window is displayed automatically. Click [OK]. Coolant is applied to the dummy pin, and then the following window is displayed. 2. Milling...
  • Page 52: Cleaning After Milling Finishes

    Following Daily Operations Visually check that coolant is applied to the middle of the dummy pin. If coolant is not applied to the middle of the dummy pin Click [No]. The following window is displayed. Click [OK], and then check the following items. •...
  • Page 53 Following Daily Operations Select the machine to operate. Click Click [Front], [Rear], or [Reverse side] to match the location you want to clean. • Front: The rotary axis unit moves to the front of the machine and the spindle head moves to the left side of the machine.
  • Page 54 Following Daily Operations Clean the inside of the machine with a focus on the locations shown below. In particular, carefully clean the portions shown in the following figures. CAUTION Be careful around milling waste. Sharp milling waste may become mixed. To avoid injury, exercise caution. Inside the machine Part to be wiped Milling bur...
  • Page 55: Maintenance

    3. Maintenance Maintenance Precautions ..................55 Maintenance Precautions ..................55 Periodic Care and Maintenance ................56 Correcting the Milling Machine ................. 56 Replacing the Coolant ....................61 Care and Storage of the Automatic Correction Jig ........... 67 Care of the Regulator Bowl ..................68 Cleaning the Coolant Nozzle ..................
  • Page 56: Maintenance Precautions

    Maintenance Precautions Maintenance Precautions WARNING Never use a pneumatic blower. This machine is not compatible with a pneumatic blower. Milling waste may get inside the machine and cause fire or electrical shock. WARNING Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. Doing so may cause a fire.
  • Page 57: Periodic Care And Maintenance

    If for some reason the detection pin for correction is used as the dummy pin, a new detection pin for correction will be necessary� Contact your authorized DGSHAPE Corporation dealer or access our website (http://www�dgshape�com/)� Clean the detection point for use during correction.
  • Page 58 Periodic Care and Maintenance Use the cloth for care and maintenance to wipe the locations shown in the following figures clean of fluid and dirt. If any fluid or dirt is present in these locations, correction might not occur properly. Milling bur sensor (contact side of the milling bur) Dummy pin and...
  • Page 59 Periodic Care and Maintenance Attach the rotation correction jig to hole "2" on the rotary axis. Align the recessed portion of the jig with the protrusion on the rotary axis, and then insert the jig. Ensure that there is no gap between the surfaces. It does not matter which of the two recesses on the jig is aligned to the protrusion.
  • Page 60 Periodic Care and Maintenance Click the [Maintenance] tab, and then click [Automatic correction]. The following window is displayed automatically. Check that the work displayed on the screen is complete. Click [OK]. Automatic correction starts. The machine status light will flash blue. The remaining work time will be displayed on VPanel.
  • Page 61 Periodic Care and Maintenance Click [OK]. Open the front cover. Remove the correction pin and jig. Detection pin for ATC magazine Rotary axis correction jig correction correction jig Close the front cover. MEMO To check whether the following symptoms have been improved, actually output milling data� •...
  • Page 62: Replacing The Coolant

    Including it in this product makes it easier to clean off milling powder that adheres to the machine and the cutting tool after milling� To purchase chelating reagent, contact your authorized DGSHAPE Corporation dealer or access our website (http://www�dgshape�com/)�...
  • Page 63 Periodic Care and Maintenance Replacing the Coolant Drain the old coolant. Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate. Click The following window is displayed. 3. Maintenance...
  • Page 64 Periodic Care and Maintenance Open the bottom cover. Pull out the coolant tank. Important Move the coolant tank slowly� Forcefully moving the coolant tank may cause the coolant to spray out� Dispose of the old coolant. Remove the lid of the coolant tank tray. Tray lid Tray Tilt the coolant tank tray slightly to pour the accumulated coolant into the tank.
  • Page 65 Periodic Care and Maintenance Remove any milling waste that remains on the tray. Remove the drain cap of the coolant tank, and then drain the coolant. Note Dispose of coolant and milling waste appropriately in accordance with local regulations� Do not thoughtlessly dispose of them in sewers or rivers or dump them in inappropriate locations�...
  • Page 66 Refer to the appropriate safety data sheet (SDS) for the chemical substances used in the additive and chelating reagent and the safety related to those substances. To purchase additives, contact your authorized DGSHAPE Corporation dealer or access our website (http://www. dgshape.com/).
  • Page 67 Periodic Care and Maintenance After filling the tank with coolant, put the tray and lid on the coolant tank. Return the coolant tank to its original position. 3. Maintenance...
  • Page 68: Care And Storage Of The Automatic Correction Jig

    Periodic Care and Maintenance Push the coolant tank toward the back of the machine. Push the coolant tank to the point where you feel a click. Important Click Do not push the tank using the bottom cover� Point Align the label affixed to the right side of the tank with the label affixed to the machine.
  • Page 69: Care Of The Regulator Bowl

    Periodic Care and Maintenance Care of the Regulator Bowl If the inside of the bowl becomes dirty, remove and wash the bowl� WARNING Be sure to bleed off the air pressure before removing the regulator bowl. Failure to do so may result in a rupture or components flying off. WARNING Before removing or attaching the regulator and before performing maintenance, make sure that the bowl is securely attached.
  • Page 70 Periodic Care and Maintenance Remove the bowl. Wash the bowl using a neutral detergent. Loosen Tighten Loosen Tighten After making sure that the bowl is completely dry, attach the bowl. Secure the regulator in its original position. Return the supply of compressed air to its previous state. Make adjustments until the meter reads between 0.18 and 0.22 MPa.
  • Page 71: Cleaning The Coolant Nozzle

    Periodic Care and Maintenance Cleaning the Coolant Nozzle When to Perform This Task • Once a week Required Tools Included items Nozzle cleaner Procedure Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate. Click 3. Maintenance...
  • Page 72 Periodic Care and Maintenance The following window is displayed. Click [Front]. Open the front cover. Use the nozzle cleaner to clean the coolant nozzle (in two locations). Close the front cover. 3. Maintenance...
  • Page 73: Replacing Consumable Parts

    • The milling bur work time can be viewed in VPanel� " P. 41 "Checking the Milling Bur Usage Status (Replacement Time)" • The milling bur is a consumable part� To purchase this part, contact your authorized DGSHAPE Corporation dealer or access our website (http://www�dgshape�com/)�...
  • Page 74 Replacing Consumable Parts Required Tools Included items Coolant filters * To purchase new coolant filters, contact your authorized DGSHAPE Corporation dealer or access our website (http://www� dgshape�com/)� Cleaning Remove the coolant tank. Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate.
  • Page 75 Replacing Consumable Parts Open the bottom cover. Pull out the coolant tank. Important Move the coolant tank slowly� Forcefully moving the coolant tank may cause the coolant to spray out� Replace the coolant filters. Remove the lid of the coolant tank tray. Tray lid Tray 3.
  • Page 76 Replacing Consumable Parts Tilt the coolant tank tray slightly to pour the accumulated coolant into the tank. Remove any milling waste that remains on the tray. Remove the drain cap of the coolant tank, and then drain the coolant. Note Dispose of coolant and milling waste appropriately in accordance with local regulations�...
  • Page 77 Replacing Consumable Parts Clean the inside of the coolant tank. Pour a little tap water into the tank, and then shake the tank to the left and right. Dispose of any dirty water. Repeat this step until the water does not become dirty when you shake the tank. Install (two) new coolant filters.
  • Page 78 Refer to the appropriate safety data sheet (SDS) for the chemical substances used in the additive and chelating reagent and the safety related to those substances. To purchase additives, contact your authorized DGSHAPE Corporation dealer or access our website (http://www. dgshape.com/).
  • Page 79 Replacing Consumable Parts Fill the coolant tank with the coolant. Do not exceed the MAX indication� After inserting the coolant, put the tray and lid on the coolant tank. Return the coolant tank to its original position. 3. Maintenance...
  • Page 80 Replacing Consumable Parts Check the coolant flow rate. Push the coolant tank toward the back of the machine. Push the coolant tank to the point where you feel a click. Important Click Do not push the tank using the bottom cover� Point Align the label affixed to the right side of the tank with the...
  • Page 81 Replacing Consumable Parts Click [OK]. Coolant is applied to the dummy pin, and then the following window is displayed. Visually check that coolant is applied to the middle of the dummy pin. If coolant is not applied to the middle of the dummy pin Click [No].
  • Page 82 Replacing Consumable Parts Check the coolant flow rate again. Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate. Click Click [Check coolant flow]. The following window is displayed automatically. 3. Maintenance...
  • Page 83 Replacing Consumable Parts Click [OK]. Coolant is applied to the dummy pin, and then the following window is displayed. Visually check that coolant is applied to the middle of the dummy pin. If coolant is not applied to the middle of the dummy pin Click [No].
  • Page 84: Replacing The Collet

    • If a large force, such as an overload during milling, is applied to the collet, the collet may have become deformed� • To purchase a replacement collet, contact your authorized DGSHAPE Corporation dealer or access our website (http://www� dgshape�com/)�...
  • Page 85 Replacing Consumable Parts Click The following window is displayed. Open the front cover. Remove the workpiece, rotary axis correction jig, and ATC magazine correction jig. Click [OK]. The following window is displayed automatically. 3. Maintenance...
  • Page 86 Replacing Consumable Parts Press the collet replacement jig against the collet, and then insert the collet tap. Align the hexagonal tip of the collet and the hexagonal portion of the collet replacement jig. Collet replacement jig Collet tap CAUTION Rotate the collet replacement jig with the collet tap inserted. If the collet replacement jig is rotated without the collet tap inserted, the collet may be damaged.
  • Page 87 Replacing Consumable Parts Apply a thin layer of grease to the tapered part (the slanted part) of the outer diameter of the new collet and the spindle head (in two locations). A thin application is sufficient. Do not apply excessively. Grease application location Assemble the collet, collet replacement jig, and collet tap as shown in the figure, and then insert this...
  • Page 88 Replacing Consumable Parts Close the front cover. When the following window is displayed, click [Cancel]. This completes the procedure for replacing the collet. 3. Maintenance...
  • Page 89: Extended Periods Of Non-Use / Moving The Machine

    Extended Periods of Non-Use / Moving the Machine Draining the Coolant Lines Drain the fluid collected in the coolant lines running through the machine� Situations Requiring This Work • When there are no plans to use the machine for 1 week or longer (or when the machine has not been used for 1 week or longer) •...
  • Page 90 Extended Periods of Non-Use / Moving the Machine Remove the lid of the coolant tank tray. Tray lid Tray Tilt the coolant tank tray slightly to pour the accumulated coolant into the tank. Remove any milling waste that remains on the tray. Remove the drain cap of the coolant tank, and then drain the coolant.
  • Page 91 Extended Periods of Non-Use / Moving the Machine Drain the coolant within the machine. Return the empty coolant tank to its original position. Push the coolant tank toward the back of the machine. Push the coolant tank to the point where you feel a click. Important Click Do not push the tank using the...
  • Page 92 Extended Periods of Non-Use / Moving the Machine Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate. Click Click the [Maintenance] tab, and then click [Drain coolant]. Check that the work displayed on the screen is complete. Click [OK].
  • Page 93 Extended Periods of Non-Use / Moving the Machine Dispose of the drained coolant. Open the bottom cover. Pull out the coolant tank. Remove the drain cap, and then drain the coolant. Note Dispose of coolant and milling waste appropriately in accordance with local regulations� Do not thoughtlessly dispose of them in sewers or rivers or dump them in inappropriate locations�...
  • Page 94: Attaching The Retainer

    Extended Periods of Non-Use / Moving the Machine Attaching the Retainer Situations Requiring This Work • When moving the machine Attach the retainer to protect the machine from vibration during shipment� Attaching the Retainer Important Make sure to drain all coolant lines before attaching the retainer� "...
  • Page 95 Extended Periods of Non-Use / Moving the Machine Attach the retainer inside the front cover. Make sure the front cover is closed, and turn off the power. Open the front cover. Attach the retainer (small). Attach the retainer (small) by pushing it into the area behind the rotary axis unit. Attach the retainer (large).
  • Page 96: Spindle Run-In (Long)

    Extended Periods of Non-Use / Moving the Machine Spindle Run-In (Long) Situations Requiring This Work • When the machine has not been used for 1 month or longer • When the machine is moved • When a spindle error (1029-0000, 102A-000*, or 102B-0000) occurs Performing Run-In Procedure Remove the workpiece, rotary axis correction jig, and ATC magazine correction jig if they are attached.
  • Page 97 Extended Periods of Non-Use / Moving the Machine Click the [Maintenance] tab, and then click [Spindle run-in (long)]. The following window is displayed. Click [OK]. The following window is displayed automatically. Open the front cover. Spin the spindle around 10 times in either direction by hand. 3.
  • Page 98 Extended Periods of Non-Use / Moving the Machine Close the front cover. Spindle run-in will begin. The machine status light will flash blue. The remaining work time will be displayed on VPanel. When the message in the figure is displayed, click [OK]. This completes the procedure for spindle run-in (long).
  • Page 99: Useful Functions

    4. Useful Functions Setting the Connection with the Computer .............. 99 Connecting over a LAN instead of by USB............... 99 Registering Multiple Machines in VPanel............... 108 Registration of Multiple Machines ................108 Adding USB-connected Machines ................108 Adding LAN-connected Machines ................113 Operation When Multiple Machines are Registered in VPanel .......118 Switching the Machine to Operate................118 Listing the Machines to Connect to and Selecting the Machine to Operate ....118...
  • Page 100: Setting The Connection With The Computer

    Setting the Connection with the Computer Connecting over a LAN instead of by USB MEMO This section explains how to connect only over a LAN without using a USB connection� However, by establishing a USB connection and a LAN connection, you can reduce the risk of operations being stopped due to unexpected network problems, so we recommend that you use a USB connection in general cases�...
  • Page 101 Setting the Connection with the Computer Click [Properties]. If the [User Account Control] dialog box appears, click [Continue]. * On Windows 7, the name of this window is [Local Area Connection Status]� Select [Internet Protocol Version 4 (TCP/IPv4)], and then click [Properties]. * On Windows 7, the name of this window is [Local Area Connection Properties]�...
  • Page 102 Setting the Connection with the Computer Record the settings displayed in this window. Point After changing the settings with the operations described here, it is necessary to return the settings to their original values. Be sure to record the current settings by writing a memo or saving a screenshot. Change the computer's network environment (temporarily).
  • Page 103 Setting the Connection with the Computer Connect the machine and the computer with a LAN cable. • You have to prepare a LAN cable (Category 5 or higher) separately� • We recommend 100BASE-TX for the Ethernet� Important • Do not bind the LAN cable with the cable clamp� •...
  • Page 104 Click [Close] in the [Ethernet Status] window (the [Local Area Connection Status] window on Windows 7). Install the Windows driver on the computer. Insert the DGSHAPE Software Package CD into the CD-ROM drive of the computer. When the automatic playback window appears, click [Run menu.exe]. If a [User Account Control] window appears, click [Allow] or [Yes], and then continue with the installation.
  • Page 105 Setting the Connection with the Computer Select [Install], [DGSHAPE DWX-42W] for the model name, and [IP_] for the port, and then click [Start]. The [Driver Setup] window is displayed. Enter [192.168.1.254]. Click [OK]. When the following window is displayed, click [Install].
  • Page 106 Setting the Connection with the Computer When the following window is displayed, click [Close]. Set the machine's network environment. Show VPanel. " P. 6 "Displaying VPanel" Check the following items for the machine connected with a LAN cable. • The operating status is [READY]. •...
  • Page 107 Setting the Connection with the Computer Click the [Settings] tab, and then click [Set IP]. Enter the IP address, subnet mask, and default gateway. Enter arbitrary numbers after checking with your network administrator. The values confirmed in step acceptable. The input information here is for example use only. Click [OK].
  • Page 108 Setting the Connection with the Computer Return the computer's network environment to its original values. * This step is not necessary if the computer and the machine are directly connected during use� Disconnect the LAN cable that connects the computer and the machine. Return the computer's network environment to the state recorded in step Connect the machine and the computer using the appropriate network.
  • Page 109: Registering Multiple Machines In Vpanel

    Registering Multiple Machines in VPanel Registration of Multiple Machines • Up to four machines can be registered in VPanel. • By registering multiple units, output and maintenance work can be performed efficiently. • USB connections and LAN connections can be used at the same time. ¾...
  • Page 110 Registering Multiple Machines in VPanel Connect the second machine to the computer and set the ID. Use a USB cable to connect the computer and the machine that is being newly connected. Important • Configure the connection settings one machine at a time. Be sure to only connect the machine that is being set.
  • Page 111 Registering Multiple Machines in VPanel Select [DWX-42W] as the machine to connect to from the [Usable machine list]. Click [OK]. Turn on the machine. Select the connected machine. Verify that the machine's operating status is [READY]. Click 4. Useful Functions...
  • Page 112 Registering Multiple Machines in VPanel Click the [Settings] tab, and then click [Set ID]. The [Set ID] window is displayed. Select [B], [C], or [D], and then click [OK]. Point • It is important that machine IDs are unique. • In the initial settings at the time of shipment, all machines are set to ID [A], so the ID of the first machine is [A].
  • Page 113 If the [Select] button is not enabled, check that machines other than the one that you want to connect to the computer are not connected to the computer. Select [DWX-42W (Copy 1)] from the [Usable machine list]. Click [OK]. This enables the ID set in step and completes the procedure for connecting the second machine.
  • Page 114: Adding Lan-Connected Machines

    When the ID setting is complete on all the machines to connect, use USB cables to connect all the machines to the computer. MEMO [DWX-42W (Copy 1)] is displayed for the name of the machine (third machine: [DWX-42W (Copy 2)], fourth machine: [DWX-42W (Copy 3)]). Adding LAN-connected Machines Check that the following operations are complete�...
  • Page 115 Registering Multiple Machines in VPanel Verify that the machine's operating status is [OFFLINE]. Add the second machine. Use a USB cable to connect the computer and the machine that is being newly connected. To configure the machine's additional settings, it is necessary to first connect it with a USB cable. Click (the VPanel icon) in the task tray on the desktop.
  • Page 116 Registering Multiple Machines in VPanel Select [DWX-42W] as the machine to connect to from the [Usable machine list]. Click [OK]. Turn on the machine. Select the connected machine. Verify that the machine's operating status is [READY]. Click 4. Useful Functions...
  • Page 117 Registering Multiple Machines in VPanel Click the [Settings] tab, and then click [Add connection]. Enter the items. • Enter a unique name for [LAN-connected printer name]. The name you enter here will be displayed in VPanel and as the name of the computer's printer. •...
  • Page 118 Before selecting the machine that was connected this time, check that it is not displayed as the [Machine to operate] in the VPanel window on other computers� Select [DWX-42W[IP](1)] as the machine to connect to from the [Usable machine list]. The clicked machine is added to the [Machine to operate] list.
  • Page 119: Operation When Multiple Machines Are Registered In Vpanel

    Operation When Multiple Machines are Registered in VPanel Switching the Machine to Operate When you have registered multiple machines in VPanel, you can switch the machine to operate on the VPanel top window� Click a square icon to directly select its corresponding machine to operate.
  • Page 120: Switching The Machine To Register In Vpanel

    In VPanel, you can register up to four machines� However, five or more machines can be connected to the computer� This section explains how to switch the machine to register in VPanel when five or more machines are connected� * Some models are not supported� For details, contact your authorized DGSHAPE Corporation dealer or access our website (http://www�dgshape�com/)�...
  • Page 121 Operation When Multiple Machines are Registered in VPanel From the [Usable machine list], click the image of the machine that you want to operate. The clicked machine is displayed under [Machine to operate] and is displayed dimly in the [Usable machine list]. If you click the same machine again in the [Usable machine list], the machine disappears from the [Machine to operate] field.
  • Page 122: Changing The Display Order Of The Machines

    Operation When Multiple Machines are Registered in VPanel Changing the Display Order of the Machines Procedure Show VPanel. " P. 6 "Displaying VPanel" Click Click the [VPanel] tab, and then click [Select]. From the [Machine to operate], select the image of the machine of which you want to change the display position, and then click You can also change the display order by dragging the images of the machines.
  • Page 123: Email Notification Settings

    Email Notification Settings Receiving Milling Machine Status Notification Email You can use VPanel to configure the settings in order to receive email with notifications of the following items� • Milling finished • An error has occurred� • Maintenance finished MEMO When more than one machine is connected, all of the machines become the targets for the settings�...
  • Page 124 Email Notification Settings Refer to the following table and enter the items. Item Setting details Enter the receiver's email address. You can enter multiple addresses by separating them with Receiver address commas. Enter the sender's email address. Enter the email address used on the computer on which Sender address VPanel is installed.
  • Page 125: Using Nc Codes

    Using NC Codes Selecting the NC Code Numeric Value Interpretation Method Procedure Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate. Click Click the [Settings] tab, and then select a setting under [NC code with decimal point]. Select an appropriate setting according to your CAM and NC code.
  • Page 126: Advanced Correction Function

    Advanced Correction Function Milling Machine Manual Correction You can manually correct the milling machine� Perform correction to precisely adjust accuracy� When more than one machine is connected, the machine selected in the top window becomes the target for correction� * Before performing this correction, perform automatic correction� "...
  • Page 127 Advanced Correction Function Enter the correction values for the items. Item Setting details Correct moving distances in the X, Y, and Z directions. Set the correction value while Distance considering the initial moving distance as 100.000%. * Initial setting: 100.000% Correct the angle when the A axis is rotated 180 degrees.
  • Page 128: Other Functions

    Other Functions Milling bur change test Check whether the milling bur has been set in the correct position at the correct length� Procedure Verify the milling bur is set in the ATC magazine. " P. 28 "Step 2: Setting Milling Burs" Show VPanel.
  • Page 129: Changing The Name Of The Machine Displayed In Vpanel

    Other Functions Click [OK]. The milling bur change test starts. The number of the milling bur being replaced is displayed in the CURRENT PHASE area in VPanel. The milling bur change test is finished when the message shown in the figure is displayed. Click [OK].
  • Page 130: Changing The Image Of The Machine Displayed In Vpanel

    Other Functions Select and change the name of the model (printer) being used. Restart VPanel. The changed name appears on the top window. Changing the Image of the Machine Displayed in VPanel Machine image Procedure Display the VPanel top window. Right-click the image of the machine that is displayed under MACHINE STATUS, and then click "Change image."...
  • Page 131: Checking The Vpanel/Firmware Version

    Other Functions Checking the VPanel/Firmware Version Procedure Show VPanel. " P. 6 "Displaying VPanel" Select the machine to operate. Click in the upper-left corner of the VPanel window. Click [About]. The VPanel and firmware version information is displayed. Click [OK]. The version information window closes.
  • Page 132: Displaying System Reports/Error Logs

    Other Functions Displaying System Reports/Error Logs Procedure Show VPanel. " P. 6 "Displaying VPanel" Click Click the [Maintenance] tab, and then click [Show]. The [Report/Log] window is displayed. Click the [System report] tab or the [Error log] tab and view the details. Click [Close].
  • Page 133: Preventing Vpanel From Starting On Computer Startup

    Other Functions Preventing VPanel from Starting on Computer Startup Procedure Show VPanel. " P. 6 "Displaying VPanel" Click Click the [VPanel] tab, and then clear the [Run VPanel at PC start-up] check box. Click [OK]. 4. Useful Functions...
  • Page 134: Troubleshooting

    5. Troubleshooting Machine Problems ....................134 The Machine Does Not Run/Cannot Generate Output ........... 134 The Operation Button Does Not Respond .............. 134 VPanel Does Not Recognize the Machine ............. 134 The Machine Recognized by VPanel Is Displayed as OFFLINE ......134 The Computer Shuts Down When Connecting Multiple Machines ......
  • Page 135: Machine Problems

    Machine Problems The Machine Does Not Run/Cannot Generate Output Check Action Refer to Is the front cover open? Keep the front cover closed during startup. For safety, the — initial operations are not performed if a cover is open when the machine starts.
  • Page 136: The Computer Shuts Down When Connecting Multiple Machines

    Machine Problems No Data Is Being Output to the Machine or the Machine Will Not Operate Even Though Data Is Being Output Check Action Refer to Is the front cover open? If the front cover is open, the machine will not start milling —...
  • Page 137: Automatic Correction Fails

    Machine Problems Automatic Correction Fails Check Action Refer to Are any of the following correction Clean any correction parts that are dirty. Fouling due to — buildup of milling waste or the like on any of these may parts dirty? impede correct sensor operation, making correct detection •...
  • Page 138: Milling Quality Problems

    Milling Quality Problems The Milling Results Are Not Attractive Check Action Refer to Is the workpiece firmly secured in Check the mounting condition of the workpiece. Fasten the — workpiece in place securely so that it will not slip out of place place? or come loose because of milling bur pressure or vibration during milling.
  • Page 139: Chipping Occurs (Edges Of Milling Products Become Chipped)

    Milling Quality Problems Chipping Occurs (Edges of Milling Products Become Chipped) Check Action Refer to Is the installation base of the The vibration from cutting can shake the installation base. — machine secure? Is the workpiece firmly secured in Check the mounting condition of the workpiece. Fasten the —...
  • Page 140: Installation Problems

    Log on to Windows as the computer's administrator (or as an "Administrators" account). Insert the DGSHAPE Software Package CD into the CD-ROM drive of the computer. When the automatic playback window appears, click [Run menu.exe]. If a [User Account Control] window appears, click [Allow] or [Yes], and then continue with the installation.
  • Page 141 Installation Problems Select [Install], [DGSHAPE DWX-42W] for the model name, and [USB] for the port, and then click [Start]. The driver installation begins. Proceed with the installation by following the displayed information. Follow the on-screen instructions to proceed with the installation.
  • Page 142: Installing The Driver Separately (Lan Connection)

    Procedure Log on to Windows as an "Administrator." Insert the DGSHAPE Software Package CD into the CD-ROM drive of the computer. When the automatic playback window appears, click [Run menu.exe]. If a [User Account Control] window appears, click [Allow] or [Yes], and then continue with the installation. The setup menu screen appears automatically.
  • Page 143: Driver Installation Is Impossible

    Installation Problems Driver Installation Is Impossible If installation quits partway through or when VPanel does not recognize the machine, the driver may not have been installed correctly� In such cases, perform the following procedures� (If procedure A does not solve your problem, perform procedure B�) Windows 10 (Procedure A) Procedure Connect the machine and the computer with a USB cable.
  • Page 144 Installation Problems From the [View] menu, click [Show hidden devices]. In the list, find [Printers] or [Other devices], and then double-click it. Under the selected item, select the name of the model you are using or [Unknown device]. From the [Action] menu, click [Uninstall]. In the [Confirm Device Uninstall] window, click [OK].
  • Page 145 Installation Problems Windows 8.1 (Procedure B) Procedure Connect the machine and the computer with a USB cable. Turn on the machine. If [Found New Hardware] appears, click [Cancel] to close it. If any printers other than the machine are connected to the computer, disconnect their USB cables. Click [Desktop].
  • Page 146 Installation Problems Windows 7 (Procedure A) Procedure Connect the machine and the computer with a USB cable. Turn on the machine. Click the [Start] menu, and then click [Devices and Printers]. Check that the model you are using is displayed under [Unspecified]. Right-click the icon of the model you are using, and then click [Troubleshoot].
  • Page 147: Uninstalling The Driver

    Installation Problems Close [Device Manager]. Disconnect the USB cable that connects the machine and the computer. Restart Windows. Uninstall the driver. " P. 146 "Uninstalling the Driver" Reinstall the driver from the first step according to the procedure in the "Setup Guide" or P.
  • Page 148 D: \Drivers\WINX86 (32-bit versions) If you're not using the DGSHAPE Software Package CD, go to the DGSHAPE Corporation website (http://www�dgshape�com/) and download the driver for the machine you want to remove, and then specify the folder where the downloaded file has been extracted�...
  • Page 149 D: \Drivers\WINX86 (32-bit versions) If you're not using the DGSHAPE Software Package CD, go to the DGSHAPE Corporation website (http://www�dgshape�com/) and download the driver for the machine you want to remove, and then specify the folder where the downloaded file has been extracted�...
  • Page 150: Uninstalling Vpanel

    Installation Problems Uninstalling VPanel Windows 10 Procedure Exit VPanel. Right-click (the VPanel icon) in the task tray, and then select [Exit]. On the [Start] menu, click [Settings]. Click [System]. Click [Apps & features]. Click [VPanel for DWX] to select it, and then click [Uninstall]. If the [User Account Control] window appears, click [Allow].
  • Page 151: Cannot Connect Via Lan (Resetting The Machine Ip Address)

    Installation Problems Windows 7 Procedure Exit VPanel. Right-click (the VPanel icon) in the task tray, and then select [Exit]. On the [Start] menu, click [Control Panel]. Click [Programs and Features]. Select [VPanel for DWX] and click [Uninstall] (or [Delete]). If the [User Account Control] window appears, click [Allow]. Follow the on-screen instructions to carry out the uninstallation.
  • Page 152: Responding To Error Messages

    Responding to Error Messages Error Message List This section lists the error messages that are displayed in VPanel� If the action described here does not correct the problem or if an error message not described here appears, contact your authorized Roland DG Corporation dealer� Error number Message Action...
  • Page 153: 1000-****" The % Limit Switch Was Not Found

    Responding to Error Messages "1000-****" The % limit switch was not found. * The name of the axis (X, Y, Z, A, or a combination of these axes) is displayed for %� Level 3 Situation/Error Cause • Operation is inhibited by milling waste or an obstruction� Procedure Turn off the power.
  • Page 154: 0000" The Milling Bur Sensor Was Not Found

    Responding to Error Messages "101C-0000" The milling bur sensor was not found. Level 3 Situation/Error Cause • Operation is inhibited by milling waste or an obstruction in the vicinity of the milling bur sensor� Procedure Turn off the power. Remove any objects blocking operation of the machine and any accumulated milling waste in the vicinity of the milling bur sensor.
  • Page 155: 010*" The % Milling Bur Cannot Be Released. It Might Be Broken From The Root

    Responding to Error Messages If the Error Occurs Again • The collet is deformed� Procedure Replace the collet. " P. 83 "Replacing the Collet" Perform automatic correction. " P. 56 "Correcting the Milling Machine" "101D-010*" The % milling bur cannot be released. It might be broken from the root. * The milling bur stocker number (1 to 7) is displayed for %�...
  • Page 156: 000*" The % Milling Bur Might Be Broken

    Responding to Error Messages If the Error Occurs Again • The collet is deformed� Procedure Replace the collet. " P. 83 "Replacing the Collet" Perform automatic correction. " P. 56 "Correcting the Milling Machine" "101E-000*" The % milling bur might be broken. * The milling bur stocker number (1 to 7) is displayed for %�...
  • Page 157: 000*" The % Milling Bur Chucking Has Slipped Out

    Responding to Error Messages If the Error Occurs Again • The collet has worn out, leading to a decrease in its retention capabilities� Procedure Replace the collet. " P. 83 "Replacing the Collet" Perform automatic correction. " P. 56 "Correcting the Milling Machine" "101F-000*"...
  • Page 158: 1020/1021-000*" The % Milling Bur Is Too Long/Too Short

    Responding to Error Messages If the Error Occurs Again • The collet has worn out, leading to a decrease in its retention capabilities� Procedure Replace the collet. " P. 83 "Replacing the Collet" Perform automatic correction. " P. 56 "Correcting the Milling Machine" "1020/1021-000*"...
  • Page 159: 1022-000*" The % Milling Bur Was Not Found

    Responding to Error Messages "1022-000*" The % milling bur was not found. * The milling bur stocker number (1 to 7) is displayed for %� Level 1 Situation/Error Cause 1 • The milling bur has not been set� • The milling bur has been set in an incorrect stocker number� Procedure Set the milling bur in the correct position.
  • Page 160: 1023-0000 To 1028-0000" Milling Data Error

    Responding to Error Messages "1023-0000 to 1028-0000" Milling data error. Level 2 • 1023-0000: Milling data error. The number of parameters is incorrect. • 1024-0000: Milling data error. The parameter is out of range. • 1025-0000: Milling data error. A wrong command is detected. •...
  • Page 161: 1029-0000" The Spindle Experienced An Overload

    Responding to Error Messages "1029-0000" The spindle experienced an overload. Level 3 Situation/Error Cause 1 • The milling bur is worn� • A workpiece that cannot be milled by the machine is being used� • The milling conditions are too strict� Procedure Turn off the power.
  • Page 162: 000*" The Spindle Experienced Overcurrent

    Responding to Error Messages "102A-000*" The spindle experienced overcurrent. Level 3 Situation/Error Cause 1 • The milling bur is worn� • A workpiece that cannot be milled by the machine is being used� • The milling conditions are too strict� Procedure Turn off the power.
  • Page 163: 0000" The Spindle Motor Temperature Is Too High

    Responding to Error Messages "102B-0000" The spindle motor temperature is too high. Level 3 Situation/Error Cause 1 • The milling bur is worn� • A workpiece that cannot be milled by the machine is being used� • The milling conditions are too strict� Procedure Turn off the power.
  • Page 164: 1033-000*" The Coolant Has Run Out

    Responding to Error Messages "1033-000*" The coolant has run out. Level 1 Situation/Error Cause • The coolant tank is not filled with the appropriate amount of coolant� • The coolant filters or coolant lines are clogged� Procedure Fill the coolant tank with the appropriate amount of coolant. "...
  • Page 165 Responding to Error Messages Procedure Install the coolant tank. Push the coolant tank to the point where you feel a click. Important Click Do not push the tank using the bottom cover� Point Align the label affixed to the right side of the tank with the label affixed to the machine.
  • Page 166: 1038-0000" Milling Data Error. No Milling Bur Is Selected

    Responding to Error Messages "1038-0000" Milling data error. No milling bur is selected. Level 2 Situation/Error Cause • There is a problem with the milling data� Procedure Hold down the operation button on the built-in panel. This will clear the error. Check the milling data.
  • Page 167: 0000" The Automatic Correction Is Not Yet Finished

    Download the latest versions of VPanel and the machine's firmware, and then install these versions. If you have already upgraded the version, proceed to the next step. " DGSHAPE Corporation website (http://www.dgshape.com/) Perform automatic correction. " P. 56 "Correcting the Milling Machine"...
  • Page 168: 0000" The Pressure Of The Compressed Air Is Too High Or Low

    Responding to Error Messages "105E-0000" The pressure of the compressed air is too high or low. Level 1 Situation/Error Cause • Compressed air is not being supplied� • The regulator settings are incorrect� Procedure Adjust the regulator so that compressed air with the appropriate pressure (0.18 MPa to 0.22 MPa) can be supplied.
  • Page 169 FA01336 R3-181003...

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