Related Manuals for DGSHAPE DWX-4
Summary of Contents for DGSHAPE DWX-4
- Page 1 User's Manual Operation Screen Cutting Maintenance For the latest information about this machine (including manuals), see the website (http://www.dgshape.com/).
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Page 2: Table Of Contents
Contents Contents ............................2 Chapter 1 Operation screen .........................4 Displaying or Exiting VPanel ......................5 What is VPanel? ....................................5 Displaying VPanel ....................................5 Display of VPanel in the Tasktray ..............................6 Exiting VPanel .......................................6 Overview of VPanel Window ......................7 Top Window ......................................7 Description of SETTINGS Window ....................8 "Settings"... - Page 3 DGSHAPE Corporation assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article made using this product.
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Page 4: Chapter 1 Operation Screen
Chapter 1 Operation screen Displaying or Exiting VPanel ............ 5 What is VPanel? ................5 Displaying VPanel ................5 Display of VPanel in the Tasktray ............ 6 Exiting VPanel .................6 Overview of VPanel Window ............ 7 Top Window ..................7 Description of SETTINGS Window ........... 8 "Settings"... -
Page 5: Displaying Or Exiting Vpanel
Windows. How to start VPanel from the [Start] screen (or [Start] menu) of Windows Windows 7/10 Go to [Start] menu, and click [All Apps] (or [All Programs]) - [Roland DWX-4] - [VPanel for DWX-4]. VPanel will be activated. Windows 8.1... -
Page 6: Display Of Vpanel In The Tasktray
Displaying or Exiting VPanel Display of VPanel in the Tasktray When the VPanel icon is displayed in the tasktray, the connected milling machines are always monitored. The following statuses are displayed in the tasktray. Among the connected milling machines, if at least one milling machine is ON, it is displayed in white. -
Page 7: Overview Of Vpanel Window
Overview of VPanel Window Top Window This is the top window of VPanel. It displays the status of the connected milling machine and output list of cutting data. Output of cutting data can also be executed by this window. The contents of a display Details Rdy : Cutting data can be received. -
Page 8: Description Of Settings Window
Description of SETTINGS Window "Settings" Tab In this tab, you can make the VPanel auto startup setting and settings related to the NC code, etc. When more than one machine is connected, the machine selected in the top window is the target of setting. Run VPanel program at start-up When a check is put in this checkbox, VPanel is automatically started up at the time when Windows starts up, and VPanel is displayed in the tasktray. -
Page 9: Override" Tab
Description of SETTINGS Window "Override" Tab In this tab, you can adjust the "Cutting speed" and "Spindle speed" during cutting. This is useful when you want to change the feed rate or speed as you monitor the status of cutting. An override value is specified as a percentage. -
Page 10: Maintenance" Tab
Description of SETTINGS Window "Maintenance" Tab In this tab, you can make the operations related to maintenance, such as automatic correction of the milling machine and system report. When more than one machine is connected, the machine selected in the top window is the target of these operations. Operation Perform automatic correction of the milling machine after the machine was installed or relocated or when the cutting position is incorrect. -
Page 11: Mail" Tab
Description of SETTINGS Window "Mail" Tab In this tab, you can make the setting to receive e-mails notifying that cutting is completed or an error has occurred. When more than one machine is connected, the machine selected in the top window is the target of the setting. When a check is put in [Send mail], you can enter each item. -
Page 12: Manual Correction" Dialog
Description of SETTINGS Window "Manual correction" Dialog In this dialog, you can make corrections of the milling machine manually. Perform corrections if you want to precisely adjust the accuracy. When more than one machine is connected, the machine selected in the top window is the target of corrections. * Perform automatic correction before performing this correction. -
Page 13: Tool Management" Dialog
Description of SETTINGS Window "Tool management" Dialog By selecting a tool to be used in this dialog, the work time of the tool selected will be automatically recorded. In addition, when the tool reached the preset replacement time, a warning message will be displayed. When more than one machine is connected, the tool of the machine selected on the top window will be managed. -
Page 14: Tool Registration" Dialog
Description of SETTINGS Window "Tool registration" Dialog In this dialog, you can register and delete a tool for managing work time. When more than one machine is connected, you can register or delete the tool for the machine selected on the top window. Tool list Displays the names, work time, and replacement time of registered tools. -
Page 15: Chapter 2 Cutting
Chapter 2 Cutting How to Use / Read the Built-in Panel ........16 How to Use / Read the Built-in Panel ..........16 Colors and Statuses of Signal LED Lamp and Operation Button ..16 Power On / Off ................ 17 Turn On the Power Switch ............. -
Page 16: How To Use / Read The Built-In Panel
How to Use / Read the Built-in Panel How to Use / Read the Built-in Panel ERROR ERROR PAUSE PAUSE CANCEL CANCEL Operation button ERROR Flashes when an error has occurred. PAUSE Lights while the operation is paused. Flashes while the data is canceled or the initial operation is performed. CANCEL The cutting data received while the lamp is flashing is canceled. -
Page 17: Power On / Off
Power On / Off Turn On the Power Switch Procedure Close the front cover. Turn on the power switch of the machine. The machine starts initialization. The status change of the signal LED lamp from flashing to lighting indicates the completion of initialization. -
Page 18: Getting Ready To Cutting
Getting Ready to Cutting Preparation of Workpieces (Usable Workpieces) Type of Workpieces Zirconia (pre-sintered) , Wax , PMMA, Composite resin Type and Size of Workpiece Size (Unit : mm) Type Width × Depth Height 76×38 10 to 22 Block Maximum Maximum Workpiece with pin 85×40... -
Page 19: Starting Cutting
Starting Cutting STEP1: Attaching the Workpiece Refer to the appropriate attachment procedure for the workpiece type to be used. P. 18, "Preparation of Workpieces (Usable Workpieces)" Block Workpiece Procedure Close the front cover, and turn the power switch on. After the initial operation is completed, open the front cover. - Page 20 Starting Cutting Using a hexagonal driver, alternately tight- en the screws in two locations little by little. Workpiece with Pin (L) Procedure Close the front cover, and turned the power switch on. After the initial operation is completed, open the front cover. ...
- Page 21 Starting Cutting Workpiece with Pin (S) Procedure Close the front cover, and turned the power switch on. After the initial operation is completed, open the front cover. Insert the adapter for workpiece with pin into the mounting part. Attach a workpiece.
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Page 22: Step2 : Attaching A Tool
Starting Cutting STEP2 : Attaching a Tool Procedure Place the tool holder on the tool positioner. Keep the tool holder Press the tool holder to the end of the hole in the with the screw hole up. orientation shown in the figure. Tool holder Tool positioner ... -
Page 23: Step3 : Outputting Cutting Data
Starting Cutting STEP3 : Outputting Cutting Data * You can also use commercial CAM software to output cutting data. For information on compatible CAM software, contact the dealer where you purchased the milling machine. Procedure In the top window of VPanel, select the machine that you wish to output. -
Page 24: Stopping The Output Of Cutting Data
Starting Cutting Check that a workpiece and a tool have been mounted on the milling machine, and then click [OK]. P. 19, "STEP1: Attaching the Workpiece" The output cutting data is displayed in the output list of the top window, and cutting starts. -
Page 25: Chapter 3 Maintenance
Chapter 3 Maintenance Precautions about Maintenance ..........26 Important Notes on Care and Maintenance ........26 Daily Maintenance ..............27 Cleaning after Cutting Operation Ends .......... 27 Periodic Maintenance ............. 28 Spindle Run-in (Warm-up) ............. 28 Correction of Milling Machine ............29 Care and Storage Methods of Detection Pin and Automatic Correction Jig .. -
Page 26: Precautions About Maintenance
Precautions about Maintenance Important Notes on Care and Maintenance WARNING Never use a pneumatic blower. This machine is not compatible with a pneumatic blower. Cutting waste may get inside the machine and cause fire or electrical shock. WARNING Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. Doing so may cause fire. -
Page 27: Daily Maintenance
Daily Maintenance Cleaning after Cutting Operation Ends After cutting, clean the cutting area using a commercially available brush or dust collector. Carefully remove cutting waste from the portions of in particular because the cutting result may be affected if cutting waste remain on them. When the machine is in the standby state, opening the front cover and pressing the operation button will turn on the dust collector. -
Page 28: Periodic Maintenance
Periodic Maintenance Spindle Run-in (Warm-up) To stabilize the rotation of the spindle, a spindle run-in (warm-up) may be needed. Cases Where You Need to Perform This Task When you finish installing the machine When the spindle unit is replaced ... -
Page 29: Correction Of Milling Machine
Periodic Maintenance Correction of Milling Machine The accuracy of the milling machine may vary if it is used for a long period of time or the surrounding environment changes. With automatic correction, the ATC magazine and the rotary axis will be in the right position. Cases Where You Need to Perform this Task ... -
Page 30: Care And Storage Methods Of Detection Pin And Automatic Correction Jig
Periodic Maintenance Install the automatic correction jig. Install the automatic correction jig without making space. If you align the recess of the tool with the screw hole of the mounting part, you can insert the tool to the end. Tighten the mounting screw (L) with a hexagonal screwdriver (M). -
Page 31: Retightening The Collet
Periodic Maintenance Retightening the Collet While you continue cutting, the collet is loosened, and consequently the tool is likely to come off. Retighten the collet at regular intervals. Recommended Retightening Interval Monthly or when the total working time of the spindle exceeded 200 hours (slightly different depending on the work situation.) P. - Page 32 Periodic Maintenance While holding the detection pin by hand, loosen the collet with spanner. Tightening is sufficient once the spanner and the tip of the spindle unit (shaded portion in the figure to the left) begin to rotate together. ...
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Page 33: Care And Maintenance Of The Regulator
Periodic Maintenance Care and Maintenance of the Regulator The regulator is equipped with a filter that becomes filled with drain (moisture and dust) over time. Periodically empty the drain. If the interior of the bowl becomes soiled, remove and wash the bowl. Cases Where You Need to Perform this Task ... -
Page 34: Replacing The Collet
Periodic Maintenance Cleaning the Bowl Procedure Stop the supply of compressed air. Detach the bowl. Wash it using a neutral detergent. Make sure that the bowl dries out completely, then retighten the bowl. Loosen Tighten Bowl Replacing the Collet The collet is a part that wear out. -
Page 35: Cleaning The Inside And Applying Grease
Periodic Maintenance Cleaning the Inside and Applying Grease Cases Where You Need to Perform this Task When abnormal noise occurs when the machine is running Approximately once every 500 hours Required Items ·Grease (Use the grease included with product) ·Grease application stick WARNING Before starting maintenance, turn off the machine's power switch and unplug the power cord from the machine. - Page 36 Periodic Maintenance Turn off the power switch, and disconnect the power cord. WARNING Before starting maintenance, turn off the machine's power switch and unplug the power cord from the machine. Attempting such operations while the machine is connected to a power source may result in injury or electrical shock.
- Page 37 Periodic Maintenance Clean the inside, and apply the grease. Clean the inside. If cutting waste collect inside, remove them with a dust collector. Remove cutting waste on the shaft with a dust collector or a commercially available brush. Apply a thin layer of grease to the drive screws and the shafts shown in the figure below.
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Page 38: Replacing Of The Spindle Unit
Periodic Maintenance Close the maintenance cover. Close the maintenance cover. Remove the screw securing the cover. Close the cover slowly with both hands. Secure the maintenance cover. Secure the cover with the screws. Replacing of the Spindle Unit Recommended Replacing Interval ... -
Page 39: Chapter 4 Read This Chapter Whenever You Face A Problem. (Faq)
Chapter 4 Read This Chapter Whenever You Face a Problem. (FAQ) What to Do If… ..............40 Initialization Is Not Performed or Initialization Fails ....... 40 The Operation Button Does Not Respond ........40 VPanel Does Not Recognize the Machine........40 Cutting Data Can Not Be Output to the Machine, or the Machine Does Not Operate Although Cutting Data Is Output to It...... -
Page 40: What To Do If
What to Do If… Initialization Is Not Performed or Initialization Fails Is a front cover open? When starting the machine, make sure that the front cover is closed. For safety, initialization is not performed when a cover remains open at startup. Is anything caught on the spindle unit or rotary axis unit? Check whether something has become caught and is impeding initialization. -
Page 41: Cutting Data Can Not Be Output To The Machine, Or The Machine Does Not Operate Although Cutting Data Is Output To It
What to Do If… Cutting Data Can Not Be Output to the Machine, or the Machine Does Not Operate Although Cutting Data Is Output to It Is the front cover or maintenance cover open? If the front cover or maintenance cover is open, the machine does not start cutting even if it receives cutting data. Close all covers, and press the button of the machine. -
Page 42: Compressed Air Does Not Come Out
What to Do If… Is the area around the ionizer covered with cutting waste? If cutting waste adhere to this area, remove them with a dust collector. The ionizer may become less effective if cutting waste adhere to this area. Do not touch the inside of the ionizer. P. -
Page 43: Tool Management Information Was Lost
What to Do If… Tool Management Information Was Lost Did you change any machine name (printer name)? Tool information is saved by machine name (printer name). Before changing a machine name (printer name), record the contents of the tool information concerned. The tool information will be recovered by returning the machine name (printer name) to the original one. -
Page 44: A Hole Opens In Cutting Result
What to Do If… Is the collet deformed? The collet may deform if the spindle nose (end of the spindle) strikes against the clamp, etc. or the spindle is locked. If the collet is deformed, replace it. P. 31, "Retightening the Collet" ... - Page 45 Log on to Windows as “Administrators.” Insert the DGSHAPE Software Package CD into the computer. When the automatic playback window appears, click [Run menu.exe]. The [User Account Control] appears, click [Al- low], and install the softwares. The setup menu appears automatically.
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Page 46: To Install Software And Electronic Manual Separately
Log on to Windows as “Administrators.” Insert the DGSHAPE Software Package CD into the computer. When the automatic playback window appears, click [Run menu.exe]. The [User Account Control] appears, click [Al- low], and install the softwares. The setup menu appears automatically. -
Page 47: Installation Is Impossible
When installation finishes, click of the setup menu. Remove the DGSHAPE Software Package from the CD-ROM drive. Installation Is Impossible If installation quits partway through or when VPanel does not recognize the machine, the driver may not have been installed correctly. -
Page 48: Uninstalling The Driver
What to Do If… 11. Uninstall the driver. Carry out the steps from step 3 on page 48 “Uninstalling the Driver (Windows 8.1/10)” to uninstall the driver. 12. Reinstall the driver again following "Setup Guide" ("Installing the Software") or P. 44, "To Install Driver Separately" Windows 7 (procedure A) 1. - Page 49 D:¥Drivers¥25D¥WIN8X64 (64 bit versions) D:¥Drivers¥25D¥WIN8X86 (32 bit versions) If you're not using the CD, go to our website (http://www.dgshape.com) and download the driver for the machine you want to remove, and then specify the folder where you want to extract the downloaded file.
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Page 50: Uninstalling The Vpanel
[VPanel icon] in the task tray and select "Exit".) 2. Right-click the [Start] button, and then click [Control Panel]. Click [Uninstall a program]. 3. Select [Roland VPanel for DWX-4] and click "Uninstall." 4. Follow the on-screen instructions to uninstall. Windows 7 1. -
Page 51: Responding To An Error Message
Responding to an Error Message This section describes the error messages that may appear on VPanel window, and how to take action to remedy the problem. If the action described here does not correct the problem, or if an error message not described here appears, contact your authorized Roland DG Corporation dealer. - Page 52 Responding to an Error Message 1022-**** The % tool is not found. (% may be "1 to 4") The tool is not set, or it is mounted on a wrong stocker number. Set the tool again. There is a possibility that the ATC magazine may be out of position. Perform automatic correction. If the same message ap- pears even after automatic correction was performed, the ATC magazine or tool may be contaminated.
- Page 53 R6-171006 FA01214...
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