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ultraPLAY DC-Seedling Owner's Manual & Assembly Instructions

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DC-SEEDLING
MODEL # DC-SEED
Issued/Revised: 04/15/13
www.ultraplay.com
1
800.458.5872

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Summary of Contents for ultraPLAY DC-Seedling

  • Page 1 DC-SEEDLING MODEL # DC-SEED Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 3 To register you equipment and activate your warranty, please go to www.ultraplay.com within 30 days of delivery. This will allow UltraPlay to have a record of your purchase in case of warranty claims. For more information on Discovery Centers and UltraPlay products, please do not hesitate to give us a call or visit ultraplay.com.
  • Page 4 Maintaining your playground equipment and its surrounding area is essential to minimizing the risk of injury to users as well as maximizing its useful lifespan. UltraPlay STRONGLY recommends that you follow these Safety Guidelines in conjunction with conducting periodic maintenance inspections using the accompanying Playground Maintenance Checklist.
  • Page 5 -Check and re-tighten all fasteners after the first few days of use and again after three weeks of use. Thereafter, exercise normal maintenance procedures. Use of a thread-locking compound on the threads of bolts can prevent persistent loosening. Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...

  • Page 6: Routine Maintenance

    -Check for surfacing material that is worn or scattered and restore. -Debris, broken glass, trash, or other foreign objects within or on the play area/equipment should be removed. -Check for poor drainage areas and repair. Continued on next page Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 7 -Check for accessible sharp edges or points. Check for protruding bars, bolts, nuts, etc. Eliminate these conditions. -Check for exposed ends of tubing that should be covered with plugs or caps. -Check for loose bolts, nuts, etc. and tighten. Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...

  • Page 11: Warranty

    1-year from the date of shipment to the original purchaser. In the event of a claim under this warranty, UltraPlay will replace the component at no cost within the first 12 months from date of shipment to the original customer. Equipment not specifically addressed in the following paragraphs is also subject to this limited 1 year warranty against defects in materials and/or workmanship.

  • Page 12: Warranty Exclusions

    Or Contact a Customer Service Representative at: 1-800-458-5872 Within 60 days of notice of claim under warranty, UltraPlay will make arrangements to replace the damaged product. UltraPlay will cover freight costs within the continental United States. UltraPlay is not responsible for freight costs associated with products located outside the continental United States.
  • Page 13 INSTALLATION GUIDELINES: 1. Compare all parts received to the packing list. Notify UltraPlay immediately of any missing parts. We are not responsible for parts discovered missing over 10 days after receipt of the shipment. Continue on next page Issued/Revised: 04/15/13 www.ultraplay.com...
  • Page 14 Also locate any freestanding play equipment in the same way, providing the necessary clearance between the equipment as well as any fences, trees, etc. Ensure at this time you have enough total space for the equipment to be installed. Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...

  • Page 15: Tools Required

    TOOLS REQUIRED Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 16 M8 Flat Washer M8 Lock Nut 1/2" 3/4" (33-11-0501) (33-11-0500) (33-11-0301) (33-11-0300) (33-11-0002) (33-11-0001) M10 T-Nut M10 Lock Nut M10 Flat Washer M10 Lock Washer (33-11-0400) (33-11-0402) (33-11-0200) (33-11-0201) M5 x 76mm (3") Self-tapping Screw (33-11-0600) Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...

  • Page 17: Top View

    "minimum area required" predicted that a user would land when contains an appropriate amount of resilient materal to cushion falling from or exiting the equipment. accidental falls. Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 18 NOTE: All remaining dimensions ar based off of the Placement for Deck Post placement. 12" Diameter x 12" Deep Holes for In-ground installation 3. Measure from the center of a Deck Post using the dimensions provided for each remaining hole. Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 19 It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient material to cushion accidental falls. SITE PREPARATION Clear area of any debris an level surface. Equipment is designed to be installed on a level surface Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 20 SLIDE MOUNTING BRACKET M10 LOCK NUT (33-11-0400) M10 LOCK NUT (33-11-0400) M10 x 35mm (1 3/8") BHCS BOLT M10 x 35mm (1 3/8") (33-11-0005) BHCS BOLT PLATFORM MOUNTING (33-11-0005) BRACKET FOOTER SLIDE SURFACE PLATE MOUNT BRACKET Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 21 It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient material to cushion accidental falls. SITE PREPARATION Clear area of any debris an level surface. Equipment is designed to be installed on a level surface Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 22 PLATFORM MOUNTING BRACKET SLIDE MOUNTING BRACKET M10 x 35mm (1 3/8") BHCS BOLT M10 LOCK NUT (33-11-0005) (33-11-0400) M10 x 35mm (1 3/8") BHCS BOLT M10 LOCK NUT (33-11-0400) (33-11-0005) PLATFORM ONGROUND BRACKET SLIDE ONGROUND BRACKET Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 23 It is the owner's responsibility to ensure the "minimum area required" contains an appropriate amount of resilient material to cushion accidental falls. SITE PREPARATION Clear area of any debris an level surface. Equipment is designed to be installed on a level surface Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 24 M10 x 25mm (1") (33-11-0005) BHCS BOLT (33-11-0003) UPRIGHT POST FOOTBUCK M10 LOCK NUT ASS'Y (33-11-0400) FOOTBUCK (02-08-0162) M10 LOCK NUT (33-11-0400) SLIDE MOUNTING BRACKET M10 x 35mm (1 3/8") BHCS BOLT (33-11-0005) M10 LOCK NUT (33-11-0400) FOOTBUCK (02-08-0162) Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 25 DC-SEEDLING Parts List DESCRIPTION PART NUMBER FOOTER COVER 02-08-0009 CLOCK PANEL 02-08-0011 SHAPES PANEL 02-08-0014 PLATFORM 02-08-0022 BONGOS 02-08-0025 RAINWHEEL 02-08-0026 02-08-0027 POST CAP LOWER POST COVERS - 15.38" 02-08-0028 GEAR PANEL w/ INSERTS 02-08-0046 LOWER POST COVERS - 7.5"...
  • Page 26 DC-SEEDLING Parts List DESCRIPTION PART NUMBER M10 x 60mm (2 3/8") BHCS BOLT 33-11-0007 M10 LOCKWASHER 33-11-0201 M10 FLATWASHER 33-11-0200 M12 LOCKWASHER 33-11-0203 RIVET 33-11-0700 Unless Otherwise Specified, All Units of Measure are Each Items listed below Hardware Complete line are included with Hardware Complete Number Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children.

  • Page 27: Finished Assembly

    DC-SEEDLING GEAR PANEL (02-08-0046) WINDOW PANEL 90 DEGREE (02-08-0147) CONNECTOR (02-08-0100) UPPER POST COVER 7.38" w/ INSERTS CURVED LEAF (02-08-0148) CONNECTOR (02-08-0149) CLOCK PANEL (02-08-0011) SLIDE HOOD w/ 5 INSERTS POST CAP (02-08-0151) (02-08-0027) HANDHOLD-EVEN (02-08-0143) SEEDLING DECK B w/ 6 INSERTS (02-08-0146) 24"...
  • Page 28 DC-SEEDLING HANDHOLD-EVEN SHAPES PANEL (02-08-0143) (02-08-0014) CLOCK PANEL SLIDE HOOD w/ 5 (02-08-0011) INSERTS (02-08-0151) 24" WAVY SLIDE (02-08-0138) PLATFORM (02-08-0022) SEEDLING DECK B w/ 6 INSERTS (02-08-0146) SEEDLING DECK A GEAR PANEL w/ 4 INSERTS (02-08-0046) (02-08-0145) RAINWHEEL (02-08-0026)

  • Page 29: Slide Mounting Bracket

    INCH DC-SEEDLING STEP 1 1. Determine the mounting option being installed. 2. Place Footbucks and Upright Posts in correct location according to the top view. IMPORTANT: Depending on mounting options: surface mount, in-ground, or on-ground, footing plates must be installed at this time.
  • Page 30 INCH DC-SEEDLING STEP 2 1. Attach Platform Mounting Brackets to Platforms using M10 x 25mm B.H.C.S., M12 Lockwasher, and M10 Flat Wahser. See Detail 001. 2. Slide Platform onto Upright Posts. PLATFORM MOUNTING BRACKET PLATFORM 3. Slide Lower Post Covers onto Lower Posts.
  • Page 31 INCH DC-SEEDLING STEP 3 1. Slide Seedling Deck A onto Upright Posts and Lower Posts. IMPORTANT: Orientation of drilled holes in deck is critical. UPRIGHT POST, 51 7/8" LG. (02-08-0141) ORIENTATION OF DRILLED HOLES IN DECK IS CRITICAL. LOWER POST, 22 11/16" LG.
  • Page 32 INCH DC-SEEDLING STEP 4 1. Slide Seedling Deck B onto Lower Posts. IMPORTANT: Orientation of squares in deck is critical. LOWER POST, 22 11/16" LG. (02-08-0152) SEEDLING DECK B w/ 6 INSERTS (02-08-0146) ORIENTATION OF SQUARES IN DECK IS CRITICAL...
  • Page 33 INCH DC-SEEDLING STEP 5 1. Slide Handhold Brackets over Upright Posts. Making sure the pipe of the Handhold Bracket is aligned with the hole in the Deck. UPRIGHT POST, 51 7/8" LG. (02-08-0141) SEEDLING DECK A w/ 4 INSERTS (02-08-0145)
  • Page 34 INCH DC-SEEDLING STEP 6 1. Slide Shapes Panel and Handhold-Even on to Upright Posts. Making sure that the pipe on the Handhold Brackets is inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over Upright Post simultaneously.
  • Page 35 INCH DC-SEEDLING STEP 7 1. Slide Clock Panel and Handhold-Evenon on to Upright Posts. Making sure that the pipe on the Handhold Brackets is inserted into the bottom holes of the Handholds correctly. IMPORTANT: Panels and Handholds must slide over post simultaneously. Warning label needs to face out when installing Handholds.
  • Page 36 INCH DC-SEEDLING STEP 8 1. Lift left side of Shapes Panel and slide Bongo Bracket under Shapes Panel. 2. Attach Bongo Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 002.
  • Page 37 INCH DC-SEEDLING STEP 8 CONT'D 4. Apply loctite adhesive to threads of bolt. 5. Attach Bongo Support Bracket to Bongo Bracket using M8 x 25mm B.H.C.S. and M8 Barrel Nut. See Detail 004. 6. Drill Ø1/4" hole through Mounting Bracket and Bongo Support Bracket to install Rivet. See Detail 039.
  • Page 38 INCH DC-SEEDLING STEP 9 1. Slide Window Panel and Slide Hood into place. WINDOW PANEL (02-08-0147) SLIDE HOOD w/ 5 INSERTS (02-08-0151) Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 39 INCH DC-SEEDLING STEP 10 1. Lift Window Panel and slide Rainwheel Mounting Bracket under Clock Panel. 2. Attach Rainwheel Mounting Bracket to Deck using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Washer. See Detail 005. 3. Apply loctite adhesive to threads of stud.
  • Page 40 INCH DC-SEEDLING STEP 11 1. Slide Gear Panel into place. GEAR PANEL (02-08-0046) Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 41 INCH DC-SEEDLING STEP 12 1. Slide Upper Post through the Panels and attach to Lower Post. 2. Use "T" Tool, turn clockwise to tighten all Upper Post to Lower Post. See Figure 1. WINDOW PANEL GEAR PANEL (02-08-0147) (02-08-0046) UPPER POST, 36 5/8" LG.
  • Page 42 INCH DC-SEEDLING STEP 13 1. Attach Slide Mounting Bracket to Slide using M10 x 25mm B.H.C.S., M12 Lock Washer, and M10 Flat Wahser. See Detail 018. 2. Attach Slide to Slide Hood using M8 x 50mm B.H.C.S, M10 Lock Washer, and M8 Flat Washer. See Detail 019.
  • Page 43 INCH DC-SEEDLING STEP 13 CONT'D 3. Attach Slide to Deck using M10 x 60mm B.H.C.S, M12 Lock Washer, and M10 Flat Washer. See Detail 020. SLIDE DECK M10 x 60mm (2 3/8") BHCS BOLT (33-11-0007) M12 LOCKWASHER (33-11-0203) M10 FLATWASHER...
  • Page 44 INCH DC-SEEDLING STEP 14 1. Slide Upper Post Cover on to Upright Post. 2. Attach 90 Degree Connector to Gear Panel and Slide Hood using M10 x 25mm B.H.C.S. Bolt. See Detail 021. Orientation of 90 Degree Connector is critical. Refer to Detail A.
  • Page 45 INCH DC-SEEDLING STEP 15 1. Attach Post Caps to Upright Posts using M10 x 50mm B.H.C.S. See Detail 007. M10 x 50mm (2") BHCS BOLT (33-11-0010) POST CAP (02-08-0027) PANEL UPRIGHT POST POST CAP (02-08-0027) Issued/Revised: 04/15/13 www.ultraplay.com 800.458.5872...
  • Page 46 INCH DC-SEEDLING STEP 16 1. After entire unit is assembled attach Footer Covers to Lower Post Covers using M10 x 40mm B.H.C.S, M10 Lock Washer, M8 Flat Washer, and M8 Barrel Nut. See Detail 022. 2. Refer back to your Footing Detail options on pages 18 to 23 to finish assembly.

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