Baso BG1600M Installation Instructions Manual

Intermittent pilot ignition control with rollout switch
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BG1600M Intermittent Pilot Ignition Control
Application
The BG1600M Intermittent Pilot Ignition Control is a
safety control designed for indirect burner ignition and
supervision, for use with all gases and applicable to
gas-fired appliances.
The BG1600M is a microprocessor based ignition
control. The microprocessor provides reliable software
control of all timings and operates a diagnostic
Light-Emitting Diode (LED). It provides ignition
sequence, flame monitoring, and safety shutoff for
intermittent pilot boilers, furnaces and other heating
appliances. For a complete listing of specifications,
refer to the Technical Specifications section.
Installation
IMPORTANT:
Only qualified personnel should
install or service BASO Gas Products®. These
instructions are a guide for such personnel. Carefully
follow all instructions for the appliance.
IMPORTANT:
Make all gas installations in
accordance with applicable local, national, and
regional regulations.
!
WARNING: Risk of Explosion or Fire.
Do not install the control in an area that is exposed
to water (for example, dripping, spraying, rain). Do
not use the control if it has been exposed to water.
Exposure to water may cause malfunction and can
lead to an explosion or fire and may result in severe
personal injury or death.
IMPORTANT:
This control is approved for use
with noise suppression (resistive) spark wires. If the
application has copper wire, it must be replaced.
©
2010 BASO Gas Products.
Part No. BASO-INS-BG1600MRO, Rev. -
with Rollout Switch
Instructions for installing the pilot burner/igniter-sensor
are typically provided by the appliance manufacturer. It
is important to follow those instructions. If such
information is not included, refer to the Mounting
section.
Mounting
Disconnect power supply before making electrical
connections to avoid electric shock.
Shut off the gas supply at the main manual shutoff
valve before installing or servicing the control.
Failure to shut off the gas supply can result in the
release of gas during installation or servicing, which
can lead to an explosion or fire, and may result in
severe personal injury or death.
IMPORTANT:
it can be exposed to direct infrared radiation from the
main burner or to temperatures in excess of the
maximum product temperature rating.
Installation Instructions
Issue Date
!
CAUTION: Risk of Electric Shock.
!
WARNING: Risk of Explosion or Fire.
Do not mount the control where
October 19, 2010
1
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Summary of Contents for Baso BG1600M

  • Page 1 October 19, 2010 BG1600M Intermittent Pilot Ignition Control with Rollout Switch Application The BG1600M Intermittent Pilot Ignition Control is a Instructions for installing the pilot burner/igniter-sensor safety control designed for indirect burner ignition and are typically provided by the appliance manufacturer. It supervision, for use with all gases and applicable to is important to follow those instructions.
  • Page 2 24 VAC under not subjected to temperatures below maximum load, including valves. A transformer having -40˚F (-40˚C) or above 170˚F (77˚C) excessive primary impedance due to poor coupling affects the ignition potential. BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 3 Figure 1: Wiring for 2 Rod Flame Sense with Rollout Switch Rollout Switch Function The rollout switch is wired to the BG1600M ignition control The thermostat contacts must be opened for 30 seconds, at Terminal 7 (R.O. SW) and Terminal 4 (24V/TH) (see then closed to escape the lockout condition.
  • Page 4 24V / TH Connect To Connect To R.O. SWH Connect To R.O. SW SENSE Connect To SENSE none none INTERN SPARK Rajah Connect To SPARK NOTE: NC means No Connection BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 5: Setup And Adjustments

    The control module can not be serviced by user. If any faults are detected, the control module must be replaced. If control module has been opened or any attempts to repair are done, the warranty is void. BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 6: Troubleshooting

    Steady On Flame detected, main burner on .1 Second On Trial time spark on trying to light .1 Second Off pilot burner .25 Second On Trial time lockout 1.0 Second Off BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 7 Voltage Error NOTE: If Troubleshooting Guide has been used, and the Control Module is flashing an ERROR CODE, then the Control Module may be faulty. Replace the Control Module. BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 8 5 Blinks Tries over Processor errors. 7 Blinks Line Frequency/ Lockout Solid Red Voltage error. Wait 5 or 60 minutes, blink LED every 15 seconds RESTART Figure 2: Sequence of Operation BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 9 Two rod Replace flame sense? module. Check wiring electrode Pilot is lit to SENSE terminal. continued If OK replace module. on next page Figure 3: Troubleshooting Flow Chart (1 of 2) BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 10 Two rod Replace flame sense? module. Control is operating normally. Check wiring electrode to SENSE terminal. If OK replace module. Figure 4: Troubleshooting Flow Chart (2 of 2) BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 11: Repairs And Replacement

    • Dust, Wet, or Corrosive Environment – Since these environments can cause the controls to deteriorate more rapidly, the system should be checked more often. BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 12 48” Resistive Wire Harness with (1) 1/4” Terminal and 1 Rajah Terminal (box of 25) WHA40A-607H 48” Resistive Wire Harness with (1) 1/4” Terminal and 1 Rajah Terminal (bag of 1) BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 13 Notes BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 14 Notes BG1600M Intermittent Pilot Ignition Control with Rollout Switch Installation Instructions...
  • Page 15: Technical Specification

    BASO products. For questionable applications, please consult BASO Gas Products LLC. BASO Gas Products LLC shall not be liable for damages or product malfunctions resulting from misapplication or misuse of its products.

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