AvMap EngiBOX User And Installation Manual
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AvMap EngiBOX User And Installation Manual

Engine monitoring system (ems), developed especially for rotax engines, displaying the engine parameters with an update rate of five times per second.
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Product model number: UX0EMS10AM
Software: version 1.1.0R or more recent
Firmware: version 1.1.0R or more recent
User and Installation Manual
IMPORTANT: Before using this manual check if your Engine product model number
corresponds to the above model number.
Your journey, Our technology

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Summary of Contents for AvMap EngiBOX

  • Page 1 Product model number: UX0EMS10AM Software: version 1.1.0R or more recent Firmware: version 1.1.0R or more recent User and Installation Manual IMPORTANT: Before using this manual check if your Engine product model number corresponds to the above model number. Your journey, Our technology...

  • Page 3: Table Of Contents

    The information displayed by the EngiBOX is not certified for use for VFR or IFR flights. The EngiBOX is meant as an aid to VFR flight and is not a substitute for certified instruments. All critical information is presented for reference only and must be verified by the user.

  • Page 4: Overview

    Note: For connection specifications see Chapter 2. microSD card A microSD card is provided together with the Engibox. The microSD card is a blank card without data preloaded. The microSD card should be used for software updates and export logged data from the EngiBOX to the microSD card.
  • Page 5 The registered data can be either exported to the micro SD card provided along with the product or send to the EngiBOX Web Portal through the EngiBOX mobile app. In this way, data can be analyzed from home and be shared with the engine service center to receive instant support.

  • Page 6: Installation

    Connections & wiring 2.1 Mechanical installation EngiBOX is designed to be installed on the aircrafts instrument panel, in a standard 3 1/8” (79,5 mm) diameter hole. Make sure you have enough space on the front and behind the cockpit panel to install the EngiBOX.
  • Page 7 Make sure you respect the screw length formula to avoid damaging the plastic of the EngiBOX. Use light thread locker to prevent screw loosening with vibration. Use the cutting template, included in the box, to cut out the panel. (see Figure 4)

  • Page 8: Connections & Wiring

    To use EngiBOX RPM input in parallel with another RPM instrument depends on capacity of the other instrument. EngiBOX applies a 100 ohm load on RPM. Verify if the other RPM instrument is able to correctly measure RPM with a 100 ohm load applied between RPM input and instrument ground.
  • Page 9 AvMap EngiBOX Connection board EngiBOX has several sensor input ports, which can be occupied variably according to the connected engine type. On the back of the EngiBOX there are several connections, see Figure 5. Figure 5 Note: See Table 1 or 2 for the connection specification relative to your engine type.
  • Page 10 Note: PTO stands for power take off side and MAG for magneto side of the engine. Power supply Power the EngiBOX from an 10 to 35 Vdc supply. Mount on the power wire (RED) the 1A fuse holder, provided in the box, to protect against short circuits.
  • Page 11 The EngiBOX has serial RS232 connection ports to interface to an external device. Note: current software 1.1.0R does not support serial in/out interface. Wires lock system Use the wire lock system to tighten all wires together that are connected to the EngiBOX (see Figure 7). Figure 7...

  • Page 12: Initialization And First Use

    When you connect EngiBOX to the power for the first time, you will see the Initialization message. Follow the wizard, pressing the knob to start the initialization according to these steps: 1.

  • Page 13: First Use

    5. Bluetooth Test Next step is the Bluetooth test. For this test you need your Smartphone/Tablet (with Bluetooth 4.0), where you have already downloaded the EngiBOX app (that you can get for free from the App Store). • Choose Skip or OK and press the knob to confirm.

  • Page 14: How To Operate The Unit

    Clock Page: includes flight time, total lifetime and time since the last overhaul. 4.1 EngiBOX Data views According to your engine model you will be able to monitor different data: Rotax 912 series, Rotax 912S series and Rotax 914 series •...
  • Page 15 AvMap EngiBOX Rotax 447 UL, Rotax 503 UL and Rotax 618 UL • Revolutions per Minute (RPM) • Air Temperature (Air T) • Exhaust Gas Temperature (EGT), PTO • Exhaust Gas Temperature (EGT), MAG • Cylinder Head Temperature (CHT), MAG •...
  • Page 16 AvMap EngiBOX 4.1.1 EMS data – View 1 In the first data page the engine trends, warning and alarm limits are highlighted graphically. Each parameter is shown with 3 elements: the pointer in a coloured bar, the numeric value, the trend icon.

  • Page 17: Graphs

    AvMap EngiBOX 4.1.3 Alarms Warning limit: the black background for each value turns yellow when the parameter is approaching the warning limit. Alarm limit: the black background for each value turns red when the alarm limit is exceeded. Alarm Reminder ! : Once an alarm has been activated, an exclamation mark appears next to the parameter abbreviation and remains there even when the parameter goes back to the normal value.

  • Page 18: Clock Page

    4.3 Clock page The clock page includes time, flight time, total lifetime (Hobbs Meter), time since the last overhaul and date. The EngiBOX will ask you monthly to check and confirm the time. When Bluetooth is activated, a blue Bluetooth symbol is shown on the Clock page.

  • Page 19: Menu

    • When Bluetooth is activated a blue Bluetooth symbol is shown on the Clock page. • When the EngiBOX is paired to another device a green Bluetooth symbol is shown on the Clock Page. 5.1.4 Units: Set here the desired unit of measure for pressure (Bar, Kg/cm2, Psi), manifold pressure (Hpa, inHg) and temperature (C°, F°).

  • Page 20: Alarms

    The microSD card (insert the microSD card into the EngiBOX and choose Export Data to export the stored data from the device on the microSD card) Note: data can be stored on your EngiBOX Portal account for engine analysis (see chapter 8). - User and Installation Manual...

  • Page 21: About

    AvMap EngiBOX 5.4 About You can read here: the EngiBOX ID, Boot version, Loader version, Software version, Engine type, Total lifetime of the engine and Time since last overhaul. Rotate the knob to choose BACK and press to exit. IMPORTANT: the EngiBOX ID is needed to register your EngiBOX through the EngiBOX APP, in order to download data and get customer support.

  • Page 22: Software Update

    AvMap EngiBOX 6. Software update Software updates are released by AvMap for free. You just need to register your EngiBOX at http://www.avmap.it/support/Registration. Registration is needed to get Customer Support. Visit http://www.avmap.it/support/download, choose Select > Aeronautical products > Instruments > EngiBOX to find out if there is a software update for your EngiBOX.

  • Page 23: Engibox App

    10 hours and 30 minutes (see the estimated time for download in the bottom right corner) When the download is complete, press SEND to send the data to your EngiBOX Portal account. If you wish to share the data with a Service Center to get instant support service, select your favourite Service Center on the EngiBOX App.

  • Page 24: Engibox Web Portal

    EngiBOX 8. EngiBOX Web Portal With the EngiBOX App or micro SD card you can import your engine data log on your EngiBOX portal account. Thanks to the EngiBOX Portal, you can manage your Engine at home, view your flights and the recorded engine performance.

  • Page 25: Technical Specifications

    Data are recorded and stored in the internal memory (up to 160h) • Data export to Micro SD or EngiBOX Mobile App • Download the free EngiBOX smartphone App to get Instant Support Service • Graph page for each engine parameter •...
  • Page 26 AvMap EngiBOX Compatible Engines: • Rotax Engine series: 447, 503, 582, 618, 912, 912s, 914. Note: All compatible engines are preconfigured in the software installation wizard. Included accessories: • Aeronautical grade wires for power supply • Mounting KIT (Cutting template, 4x metal washers and 4x screws) •...

  • Page 27: Appendix: Engine Warning And Alarm Limits

    Note: Cold engine: When oil temperature is under warning low limit, RPM must be under 3500. In cold engine status EngiBOX will give a warning at 3500 RPM and an alarm at 4000 RPM. Engine Model: 912 DCDI Series*, with Cylinder Head Temperature (CHT) Limits EGT PTO - EGT MAG (°C)
  • Page 28 Note: Cold engine: When oil temperature is under warning low limit, RPM must be under 3500. In cold engine status EngiBOX will give a warning at 3500 RPM and an alarm at 4000 RPM. 4 Stroke Engines (914 DCDI series)
  • Page 29 Note: Cold engine: When Cylinder Head Temperature is under warning low limit, RPM must be under 2500. In cold engine status EngibOX will give a warning at 2500 RPM and an alarm at 3000 RPM. Engine Model: 503 UL DCDI Limits EGT PTO - EGT MAG (°C)
  • Page 30 Note: Cold engine: When Cylinder Head Temperature is under warning low limit, RPM must be under 2500. In cold engine status EngiBOX will give a warning at 2500 RPM and an alarm at 3000 RPM. - User and Installation Manual...
  • Page 32 MAEMSAM2AE030 www.avmap.com.br ÑMAEMSAM2AE030 3Ó...

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