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Manual
®
Movotec
ATU Workstation
Kit Assembly Instructions
by
Copyright © 2008 by
Suspa® Incorporated
All rights reserved. No part of this manual may be reproduced or transmitted
in any form or by any means, electronic or mechanical, including photocopying,
recording, or by any information storage and retrieval system
without permission in writing from Suspa® Incorporated.
P/N: 670-00020
8/25/08
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Table of Contents
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Summary of Contents for Suspa Movotec
- Page 1 All rights reserved. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system without permission in writing from Suspa® Incorporated. P/N: 670-00020 8/25/08...
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Page 2: Safety Instructions
READ ALL INSTRUCTIONS BEFORE ATTEMPTING TO INSTALL, ® OPERATE, OR SERVICE A MOVOTEC ATU WORKSTATION. ® This document contains basic safety and installation instructions for assembling a Movotec ® Workstation Kit when used in conjunction with a Movotec ATU and lift system. Please refer to ®... -
Page 3: Component List
(4) - #14 tapping screws • (3) - 13mm retaining rings 4.0 Recommended Tools ® The following tools will be required to assemble the Movotec ATU Workstation Kit. Please note that tools are not included with kit. • Soft Face Hammer •... - Page 4 5.0 Foot Bracket Installation Install M10 washer onto glide thread. Insert glide thread into hole at end of foot bracket. Fasten glide to foot bracket using M10 washer and M10 hex nut. Repeat for each glide and foot bracket. P/N: 670-00020 8/25/08...
- Page 5 Insert end plugs into open ends of both foot brackets using soft-face hammer, if necessary. Align foot bracket with bottom ATU in the desired mounting configuration (cantilever or centered). Cantilever Configuration Centered Configuration Fasten foot bracket to bottom of ATU using (2) 5/16”-18 thread forming screws. Please note that the function of the thread forming screw is to cut threads into the ATU as the screw is driven into the material.
- Page 6 Insert hole plug into unused mounting hole. Repeat foot bracket assembly procedure for second ATU. When fastening second foot bracket to the ATU, make sure that the tubing cutout is facing inwards in relation to the other ATU. Cantilever Configuration Shown 6.0 Cross Beam Installation Fasten cross beam bracket to cross beam using (2) #14-3/4 tapping screws.
- Page 7 Repeat second cross beam bracket installation on opposite end of cross beam. Insert 1/4”-20 flat head cap screw into outer cross beam bracket holes. The flat head cap screws require a 5/32” hex socket driver for installation. Thread 1/4"-20 hex nut onto each flat head screw, leaving approximately 4mm of the screw thread exposed. Repeat screw and hex nut installation on opposite end of cross beam.
- Page 8 Align and insert the cross beam bracket hex nuts into ATU T-slot. Repeat cross beam installation on second ATU. Position cross beam assembly at desired mounting height. The recommended position is 400mm (15.75 in.) from the top of the ATU to the centerline of the cross beam. Fasten cross beam assembly to ATU legs by tightening the (4) flat head screws of the cross beam brackets.
- Page 9 7.0 Cylinder & Top Bracket Installation Before installing the top brackets, the pump should be placed in between the ATU legs in a secured position. This will allow each cylinder to be inserted into the ATU legs without damaging the hydraulic tubing.
- Page 10 Install 13mm retaining ring into cylinder head retaining ring groove using retaining ring pliers. Fasten top bracket to ATU using (2) 5/16”-18 thread forming screws. Please note that the function of the thread forming screw is to cut threads into the ATU as the screw is driven into the material. Cantilever Configuration Shown Repeat top bracket installation procedure on second ATU leg.
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Page 11: Work Surface Installation
Check mounting screws to ensure that the work surface is secured. 9.0 Drive Unit Installation ® Depending upon whether your Movotec Lift System is crank or motor driven, the system installation instructions will vary. For installing a crank driven system, refer to section 9.1 Crank Driven Pump Installation. - Page 12 The crank fold away procedure is shown below. Folding Crank Stow Away Procedure Mark and prepare three holes in the locations provided in the pump front and rear mounting plates. P/N: 670-00020 8/25/08...
- Page 13 Using appropriate screws, mount the crank driven pump to the work surface. Please note that mounting screws are not provided with workstation kit. Check mounting screws to ensure that the unit is secured. The crank driven system is now fully installed and ready for operation. Motorized System Installation A motorized system will require the installation of the motorized pump assembly, controller, and surface mount switch.
- Page 14 Mark and prepare three holes in the locations provided by the motor bracket and rear pump support bracket. Rear Pump Support Bracket Motor Bracket Using appropriate screws, mount the motorized pump assembly to the surface. Please note that mounting screws are not provided with workstation kit. Check mounting screws to ensure that the unit is secured.
- Page 15 Detach the mounting plate from the bottom of the controller. Align the mounting plate with the pencil line. Mark and prepare two mounting holes in the locations provided by the mounting plate. Fasten the mounting plate, taper side down, using mounting screws with screw heads that clear the openings in the motor controller.
- Page 16 Detach the controller from the mounting plate and prepare the two marked holes for mounting screws. Install two mounting screws halfway into the prepared holes. Slide the controller onto the mounting plate so it is fully engaged with the motor controller housing. Tighten the two front side screws.
- Page 17 Align switch enclosure with front edge of the work surface. Mark and prepare two holes in the location provided by the switch enclosure. Using appropriate screws, mount the switch to the work surface taking special care not to over tighten the screws.
- Page 18 Both plugs have arrows on them to indicate proper connection alignment. These arrows must face away from the work surface and toward their corresponding connection port. Connect the black motor cable plug to the (M1) motor port. Firmly press the plug into the port to ensure that a complete connection has been made.
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Page 19: Contact Information
10.0 Contact Information If you have any questions, please feel free to contact technical support at: SUSPA Incorporated 3970 Roger B. Chaffee Drive SE Grand Rapids, MI 49548-3497 Phone: (616) 241-4200 Fax: (616) 241-4347 www.suspa-inc.com P/N: 670-00020 8/25/08...
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