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SL100 2018
User's manual
stageline 2018

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Summary of Contents for Stageline SL100 2018

  • Page 1 SL100 2018 User's manual stageline 2018...
  • Page 2 © 2018 - All rights reserved, Stageline Mobile Stage Inc. Any and all forms of adaptation or reproduction of this document, including the plans and drawings found herein, in whole or in part, are strictly forbidden without the written authorization of Stageline Mobile Stage Inc. Stageline products are designed and built by Stageline Mobile Stage Inc., the international leader in mobile staging.
  • Page 3: Table Of Contents

    table of contents 1. TECHNICAL INTRODUCTION 6. TROUBLESHOOTING Recommendations Customer Service 7. MAINTENANCE Spare Parts and Supplied Tools Stage Lubrication Diagram Registration Certificate and Lock Keys Stage Maintenance Records Engine Maintenance Records 2. OPERATION OF THE HYDRAULIC SYSTEM Breakaway System Gas Hydraulic Power Unit 7.4.1 Breakaway System Check...
  • Page 4: Technical Introduction

    READ ALL INSTRUCTIONS CAREFULLY BEFORE SETUP! The Stageline SL100 is designed to provide safe and reliable service if operated according to these instructions. This unit must be properly maintained and correctly operated for total efficiency. Follow instructions in sequence and respect cautionary notes.
  • Page 5: Customer Service

    1. Technical Introduction 1.2 Customer Service The technologically cutting-edge mobile stage unit you operate has been designed, engineered and manufactured under Stageline’s precise quality standards to give you complete satisfaction and dependable operation for several years. However, with time, your SL100 mobile stage unit may require some adjustments, maintenance or replacement parts.
  • Page 6: Spare Parts And Supplied Tools

    Level Roof Rubber Sealing Strip Repair Sample A tool box with spare pins and designated tools for general maintenance can be purchased from Stageline. 1.4 Registration Certificate and Lock Keys The container holding the trailer registration and keys is located on the driver’s side, at the front of the chassis.
  • Page 7: Operation Of The Hydraulic System

    2. Operation of the Hydraulic System 2. Operation of the Hydraulic System MAKE SURE YOU FULLY UNDERSTAND THIS SECTION BEFORE PROCEEDING WITH SETUP. If your stage is equipped with both a gas engine and an electric motor, use one power unit at a time. CAUTION 2.1 Gas Hydraulic Power Unit •...
  • Page 8 SL100 Switch Valve Knob Downstage roof and floor panel and roof levers Rear Stabilizer Levers Upstage roof and floor panel levers IMPORTANT Levers are spring-loaded. In case of problems, release levers. System will stop. 1. SL100_User’s Manual_2017...
  • Page 9: Stage Setup

    3. stage setup 3. Stage Setup When parking the trailer on site, remember that by default downstage is located on the left side of the vehicle, as seen from the driver’s perspective. Make sure the area where the SL100 will be installed is clear of aerial cables, tree limbs, street lamps and other hazards. Remember that trailer size is not the stage’s final configuration, as its width will more than triple once the stage is deployed and the length will increase if lateral banners are installed.
  • Page 10: Setup

    Once the floor panels are leveled and secured, install cover plates over hinges. • Install the floor cross braces (4) at each end of the floor panels. • Shut off the engine. • If you have equipped your Stageline SL100 with extension platforms, refer to point 8.7 for installation. 1. SL100_User’s Manual_2017...
  • Page 11: Installing Windwall

    3. stage setup 3.2.3 Installing Windwall If you have equipped your Stageline SL100 with windwalls, refer to point 8.2 for installation. The Stageline SL100 windwalls will cover the rear as well as both upstage sides of the stage. 3.2.4 Installing Sound, Light Equipment & Accessories •...
  • Page 12: Final Stage Setup

    SL100 • Insert pins into the lower holes of the front and rear telescopic columns in order to lock the middle section of the columns into place. • Raise the roof structure to approximately 4’ (1.2 m) high or until you see the pin holes under the top section of the columns.
  • Page 13: Trailer Setup

    4. Trailer Setup 4. Trailer Setup 4.1 Lowering Roof Structure • Unfasten all windwall bottom hooks, if applicable. Beware of flying windwall hooks in windy conditions. To protect and extend the life span of your windwall, pull it onto the stage floor as the roof is being lowered. CAUTION •...
  • Page 14: Lowering Trailer To Ground Level

    Make sure the air bags do not become wedged while inflating. Stageline Mobile Stage recommends a speed limit of 60 mph (97 km/h). In the event of windy conditions, reduce your speed.
  • Page 15: Warnings And Special Measures

    5.1.1 Dynamic Loads All loading criteria used for the design of the Stageline SL100 mobile stage meet or exceed the requirements of American and European standards. Moreover, when designing our products, dynamic loads generated by the normal operation of a stage were taken into account, such as lighting and sound equipment movement, winch operation as well as dance or acrobatic performances.
  • Page 16: Operating In Windy Conditions

    SL100 5.2 Operating in Windy Conditions STAGE CONFIGURATION WITH WINDWALL WITHOUT WINDWALL Standard with All Corner Posts 77 mph (123 km/h) 115 mph (185 km/h) Standard with Cylinder Locks 64 mph (103 km/h) 90 mph (144 km/h) Bandshell Setup* 50 mph (80 km/h) *Special restrictions apply;...
  • Page 17: Damaged Components

    5.5 Trailer Center of Gravity A Stageline mobile stage is a combination of different panels that can be deployed and closed using hydraulic cylinders. These panels are joined to a trailer frame. Once closed, this assembly looks like any other trailer. However, because of its design, the stage has a slightly higher center of gravity on the vertical axis than a standard trailer.
  • Page 18 SL100 IMPORTANT When loaded with equipment such as corner posts, windwalls, guardrails, and stairways, a vertical load of 908 kg (2,000 lbs.) is already present on the hitching device. 3'-10" 1,17m 20'-8" 6,29m 23'-6" 7,16m The table below indicates how the weight should be distributed between the hitching device and the centre of the axles according to load positioning.
  • Page 19: Wintertime

    During winter in regions where snow and ice accumulations are possible, the weather can be hard to predict to an acceptable degree of precision. To guarantee a safe use of Stageline mobile stages during this season, special measures described herein are mandatory and pertain to standard safety procedures.
  • Page 20: Bandshell Configuration

    50%. For wind resistances to remain the same, ballast weights must be added. On any other surface type (such as snow or ice), ballast weights are mandatory. Contact Stageline for details. 7. If the stage is set up on a snow or ice covered surface, Stageline cannot take responsibility for ground stability. Contact geotechnical services for an evaluation and instructions.
  • Page 21: Troubleshooting

    6. troubleshooting SITUATION CHECK POINTS Gas engine will not start • Check fuel level. • Open fuel valve (located under air filter). • Check spark plug connection. • Check oil level. • Check if emergency stop button is engaged. Gas engine will not idle properly •...
  • Page 22: Maintenance

    SL100 7. MAINTENANCE 7.1 Stage Lubrication Diagram 1. SL100_User’s Manual_2017...
  • Page 23: Stage Maintenance Records

    Columns Note: The frequency of inspection for the trailer and stage components set by Stageline Mobile Stage inc. is a minimum safety requirement and does not prevail over the laws and regulations of the country, state, province or town where it is operated.
  • Page 24: Engine Maintenance Records

    SL100 7.3 Engine maintenance records ITEMS REQUIRED DATE DATE DATE DATE DATE NOTES SERVICE INTERVAL Check / Change Check / Change Check / Change Check / Change Check / Change Engine Oil Check before each use. Change every 6 months / 10W30 (-5 C to 30 100 hrs or less.
  • Page 25: Breakaway System

    7. maintenance documents 7.4 Breakaway System 7.4.1 Breakaway System Check • Disconnect trailer’s electrical connection from the tow vehicle. • Raise the trailer on its hydraulic stabilizers until all wheels are off the ground. • Spin one of the wheels. •...
  • Page 26: Maintenance And Disposal Of Battery

    SL100 7.4.2 Maintenance and Disposal of Battery • Disconnect the trailer’s electrical connection from the tow vehicle. • The maximum discharge current is 40 amp. • The maximum charge current must be limited to 1.2 amps or less. Use a heavy-duty, two-stage maintenance charger or a com- mercial (AC to DC) 12-volt charger.
  • Page 27: Hydraulic Diagram

    7. maintenance documents 7.5 Hydraulic Diagram 1600 1. SL100_User’s Manual_2018...
  • Page 28: Storing Your Unit

    SL100 7.6 STORING YOUR UNIT Your Stageline SL100 has been designed to last you at least 20 years. If you are using it in a continental climate, you might have to ® store it for a period ranging from four (4) to six (6) months during the off-season or wintertime. We recommend that you carry out the following steps to avoid any damage or deterioration during this period of inactivity.
  • Page 29: Options

    8. options 8. Options Your SL100 has been equipped with one or more of the following options as per your request. These features are hereby explained to better facilitate the day-to-day use of your stage. 8.1 Gooseneck 8.1.1 Lowering Gooseneck •...
  • Page 30: Rooftop Banner Supports

    8.3 Rooftop Banner Supports Two versions of the rooftop banner supports are available from Stageline. A short version will allow the installation of a rooftop banner that extends from one end of the roof panel to the other end. The long version will allow a rooftop banner to be installed from one end of a side overhang beam to the other.
  • Page 31: Lateral Banner Supports

    8. options 8.4 Lateral Banner Supports Installation of lateral banner supports is done in the same manner for both sides of the stage. All the parts are interchangeable. • Slide the banner supports into the openings as shown. Once inside, turn the support 90°. Make sure the pulley bracket at the front of the support is towards the ground.
  • Page 32: Stage Guardrails

    Do not overtighten as it will not have any bearing on resistance to weight. 8.7 Extension Platforms The Stageline extension platforms will allow you to increase the stage dimensions. They can also be used to install skirting, stairways and guardrails.
  • Page 33: Skirting

    8. options 8.9 Skirting • Unfold the skirt on the ground in front of the stage and align the middle of the skirt with the middle of the stage. • Using the pockets sewed on the skirt, hang it on hooks located on the edge of the stage. •...
  • Page 34: Electric Hydraulic Power Unit

    8.14 Quick Connect System This system will allow you to use an electrical power unit or to replace the gas hydraulic power unit installed on your Stageline SL 100 in case of failure. A power unit not exceeding 1500 psi (103.42 bars) with a flow rate of 1 to 3 gpm per minute (4.6 to 13.6 liters) is required.
  • Page 35: Overhang Rigging Bar Or Foh Installation Kit

    8. options 8.15 Overhang Rigging Bar or F.O.H. installation kit 8.15.1 List of Materials • The overhang rigging bar (F.O.H.) kit contains: -Two (2) rigging pipes. -Four (4) overhang pipes. -Eight (8) 4.5” pins. -Eight (8) ¼” lynch pins. -Four (4) plastic sliders. -Four (4) 2”...
  • Page 36: Line Array Supports

    8.16 LINE ARRAY SUPPORTS Side overhang rigging beams must be opened, pinned and secured before attempting to install line array supports. CAUTION • Line array supports are reversible and each one can be installed on either side of the stage. •...
  • Page 37 operator’s notes 1. SL100_User’s Manual_2018...
  • Page 38 1 800 26-stage ( 78243 ) europe: +1 450 589-1063 stageline.com I info@stageline.com...

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