Cold Jet SDI Select 60 Original Instructions Manual
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Cold Jet SDI Select 60 Original Instructions Manual

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OPERATOR MANUAL
OPERATOR MANUAL
SDI Select
60
™
Original Instructions
September 2018

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Summary of Contents for Cold Jet SDI Select 60

  • Page 1 OPERATOR MANUAL OPERATOR MANUAL SDI Select ™ Original Instructions September 2018...
  • Page 2 Cold Jet and the client and remains the exclusive property of Cold Jet. If you find any problems in the documentation, please report them to us in writing. Cold Jet does not warrant that this document is error-free.
  • Page 3 OM.SS60.20141016...

  • Page 5: Table Of Contents

    Specifications 3 Unit Operation 9 Maintenance 15 Troubleshooting 16 SDI Select 60 Blasts Air But Not Dry Ice 18 CONTACTING COLD JET 19 APPENDIX A: BLAST AIR QUALITY 21 Plant Air (Central Compressed Air System) 21 Using Portable Air (85 - 500 hp / 64 - 373 kw) 22...

  • Page 7: Contents

    SAFETY GUIDELINES The SDI Select™ 60 is safe and easy to operate; however, certain precautions must be followed during its use. To understand all the necessary precautions, you must read the entire SDI Select 60 manual before operating the unit.

  • Page 8: Electrostatic Discharge

    • Vapor CO can displace the oxygen from any breathing environment rapidly. Only operate the SDI Select 60 with a proper ventilation system that maintains the concentration levels of the governing codes of your local/national body. • Always review and observe all safety guidelines when using materials that displace oxygen.

  • Page 9: Component Guide

    65 - 250 PSI (4.5 - 17.2 bar) Supply Pressure Range REQUIRED COMPRESSED AIRFLOW VOLUME DEPENDS ON THE NOZZLE BEING USED. MOST COLD JET NOZZLES NEED 50 - 180 CFM (1.4 - 5.1 M3/MIN) AT 80 PSI (5.5 BAR) BLAST PRESSURE. OM.SS60.20141016...
  • Page 10 SDI SELECT 60 USER MANUAL FRONT VIEW dry ice pellet / nugget loading lid whip check cable dry ice block loading door bleed valve air supply brakes OM.SS60.20141016...
  • Page 11 COMPONENT GUIDE REAR VIEW dry ice level indicator blast cable connector power cord blast hose connector control panel (see p.6) compressed air nozzle nozzle hanger OM.SS60.20141016...
  • Page 12 SDI SELECT 60 USER MANUAL CONTROL PANEL power switch pusher plate retract switch regulator bypass switch hour meter (optional) agitation control switch incoming air pressure blast pressure control disable blast button (optional) regulated air pressure dry ice feed rate control (optional) OM.SS60.20141016...
  • Page 13 COMPONENT GUIDE Symbol Meaning Symbol Meaning agitation control – regulator bypass – intermittent/off/on bypass/regulated variable dry ice feed rate disable blast hour meter pusher plate retract regulated air pressure OM.SS60.20141016...
  • Page 14 SDI SELECT 60 USER MANUAL BLAST APPLICATOR HE BLAST APPLICATOR PICTURED INCLUDES AN OPTIONAL LIGHT air + ice air only LED light switch (optional) nozzle retention collar applicator safety switch blast hose connector air / ice control trigger blast cable connection LED light (optional) OM.SS60.20141016...

  • Page 15: Unit Operation

    If an air drop is seldom used or is being used with the SDI Select 60 for the first time, water and rust may have collected in the line. Before connecting to the air supply, purge the line to prevent contamination of the SDI Select 60.
  • Page 16 18. Verify the pusher plate is pushed back to the end of the trough away from shaver wheel. 19. Place dry ice into the trough. The SDI Select 60 is designed to use any type of dry ice, including feeding full 3mm pellets (see p. 13).
  • Page 17 ADJUST THE AGITATION CONTROL The SDI Select 60's design helps keep dry ice from forming a clog in the trough and between the feeder and the shaver by isolating the trough, adding thumper agitation and using bursts of air in the feeder chamber to break up any dry ice clumps that may begin to form during operation.
  • Page 18 Always wear gloves to protect hands from exposure to cryogenic temperatures and sharp blade SHUT DOWN surfaces. To shut down the SDI Select 60: 1. Release trigger to stop blasting. 2. Move the blast applicator mode switch to the “Off” position.
  • Page 19 COMPONENT GUIDE Use caution around the sharp blades on the shaver disc when opening or closing the sliding doors. CHANGE FROM SHAVED TO FULL PELLET BLASTING Always wear gloves to protect hands from exposure to cryogenic temperatures and sharp blade surfaces.
  • Page 20 SDI SELECT 60 USER MANUAL The following image shows the sliding pellet door in the closed position for block/slice/nugget blasting. • With a glove-protected finger, close the lever to secure the slide. • OM.SS60.20141016...

  • Page 21: Maintenance

    COMPONENT GUIDE MAINTENANCE Drain water out of the lines before using the SDI Select 60 by turning the bleed valve to the ON DAILY MAINTENANCE (I) position. • While the SDI Select 60 is in operation, check the pressure gauge for damage.

  • Page 22: Troubleshooting

    SDI SELECT 60 USER MANUAL If the solutions do not solve your problem, please contact our Customer Support Hotline at TROUBLESHOOTING +1-800-777-9101 (+1-513-576-8981). Always wear proper personal protective equipment including eye protection to guard against flying UNCLOG THE DRY ICE CHUTE objects, ear protection to prevent hearing loss and gloves to protect hands from exposure to cryogenic temperatures and sharp blade surfaces.
  • Page 23 Dry ice will blow out. Protect eyes, face and skin from contact with dry ice particles. 1. Is the SDI Select 60 plugged in? SDI SELECT 60 WILL NOT START (ON/OFF YELLOW LIGHT IS NOT ON) Plug the SDI Select 60 in.

  • Page 24: Sdi Select 60 Blasts Air But Not Dry Ice

    Connect the air supply hose and turn air supply on. Make sure the regulator is open by adjusting clockwise. • 5. Is the control cable connected to the SDI Select 60 and the applicator? • Connect cable to machine and applicator.

  • Page 25: Contacting Cold Jet

    SECTION 3 CONTACTING COLD JET For technical support, accessories and spare parts, contact the appropriate Cold Jet office. North America 24-hour Customer Support and Technical USA - Cold Jet, LLC Service (World Headquarters) Inside the US: +1 800.777.9101 24-hour Customer Support and Technical Service Outside the US: +1 513.576.8981...

  • Page 27: Appendix A: Blast Air Quality

    • If an air drop is seldom used or is being used with the SDI Select 60 for the first time, water and rust may have collected in the line. Before connecting to the air supply, purge the line to prevent contamination of the SDI Select 60.

  • Page 28: Using Portable Air (85 - 500 Hp / 64 - 373 Kw)

    -40 °F (-40 °C), resulting in a dew point low enough for continuous blasting. To verify the compressor is of adequate size for the SDI Select 60, the air compressor needs to produce an air volume 10% greater than the SDI Select 60's maximum permissible air volume. To determine adequate air volume, watch the pressure gauge while blasting.

  • Page 29: Appendix B: Transformer Configuration

    SYMBOL GLOSS APPENDIX B: TRANSFORMER CONFIGURATION IN THIS SECTION High Voltage Connection ... 23 Normal / Medium Voltage Connection..24 If the incoming voltage is between 118 – 140 VAC OR between 240 – 285 VAC, the transformer HIGH VOLTAGE CONNECTION: should be configured as shown below: Wire #43 (white) should be connected to wire #55 (white/yellow), and...

  • Page 30: Normal / Medium Voltage Connection

    SDI SELECT 60 USER MANUAL If the incoming voltage is between 110 – 128 VAC OR between 220 – 260 VAC, the transformer NORMAL / MEDIUM VOLTAGE CONNECTION: should be configured as shown below: Wire #43 (white) should be connected to wire #66 (white/orange), and Wire #44 (white/brown) should be connected to wire #22 (orange) •...

  • Page 31: Symbol Glossary

    SECTION 5 SYMBOL GLOSSARY The SDI Select 60 uses ISO safety symbols. The symbols come in three categories: 1. A yellow warning triangle/black graphical symbol indicates what the hazard is. 2. A blue mandatory action circle/white graphical symbol indicates an action to take to avoid the hazard.

  • Page 32: Yellow Warning Triangle/Black Graphical Symbols

    SDI SELECT 60 USER MANUAL A yellow warning triangle/black graphical symbol indicates what the hazard is. YELLOW WARNING TRIANGLE/BLACK GRAPHICAL SYMBOLS Symbol Meaning Symbol Meaning hand crush - force from top burn hazard/hot surface and bottom electrical shock/electrocution hand crush - moving parts hand entanglement –...

  • Page 33: Blue Mandatory Action Circle/White Graphical Symbols

    SYMBOL GLOSS A blue mandatory action circle/white graphical symbol indicates an action to take to avoid the hazard BLUE MANDATORY ACTION CIRCLE/WHITE GRAPHICAL SYMBOLS Symbol Meaning Symbol Meaning maintain safe pressure consult operators manual disconnect power wear ear protection general mandatory wear eye protection lock out in de-energized state wear protective gloves...

  • Page 34: Red Circle-With-Slash/Black Graphical Symbols

    SDI SELECT 60 USER MANUAL A red circle-with-slash/black graphical symbol indicates a prohibited action to avoid the hazard. RED CIRCLE-WITH-SLASH/BLACK GRAPHICAL SYMBOLS Symbol Meaning Symbol Meaning do not operate with guard no maintenance removed no foreign objects stay clear OTHER SYMBOLS...

  • Page 35: Warranty

    SECTION 6 WARRANTY Cold Jet® (“CJ”) warrants its products (“Equipment”) provided under this Agreement to be free from defects in materials and workmanship for a period of 12 months (90 days on used equipment), under normal use, maintenance and service as stipulated in the Operator’s Manual, Commissioning, and Operator Training. At the discretion of CJ, failure to complete Installation, Commissioning, and Operator Training shall result in forfeit of warranty rights.
  • Page 36 SDI SELECT 60 USER MANUAL...

  • Page 37: Schematics

    SECTION 7 SCHEMATICS IN THIS SECTION Basic Mechanical Schematic Pneumatic Schematic Electrical Schematic OM.SS60.20141016...
  • Page 38 SDI SELECT 60 USER MANUAL...

  • Page 39: Index

    25, 27 Start Up, 9 CO2 Safety, 2 Symbol Glossary, 25 Component Guide, 3 Troubleshooting, 16 Contacting Cold Jet, 19 Unclog the Dry Ice Chute, 16, 18 Control Panel, 6 Unit Operation, 9 Daily Maintenance, 15 Warranty, 29...
  • Page 40 SDI SELECT 60 USER MANUAL...
  • Page 41 TRAINING VIDEO...
  • Page 42 SDI SELECT 60 USER MANUAL...

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