Cold Jet AERO 2 PCS 60 Operator's Manual
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Cold Jet AERO 2 PCS 60 Operator's Manual

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PCS
60
®
Operator Manual
Original Instructions [English]
2202060730 REV D

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Summary of Contents for Cold Jet AERO 2 PCS 60

  • Page 1 ® Operator Manual Original Instructions [English] 2202060730 REV D...

  • Page 2: Table Of Contents

    Cold Jet and the client and remains the exclusive property of Cold Jet. If you find any problems in the documentation, please report them to us in writing. Cold Jet does not warrant that this document is error-free.
  • Page 3 AC VOLTS ___________________________________________________________________________________________________________ PHASE _______________________________________________________________________________________________________________ FREQUENCY ________________________________________________________________________________________________________ AMPS ________________________________________________________________________________________________________________ MAX OPERATION PRESSURE ______________________________________________________________________________________ MOTOR KW _________________________________________________________________________________________________________ Mo./Yr. ______________________________________________________________________________________________________________ SCCR _________________________________________________________________________________________________________________ Supplier Responsible for the Equipment: Cold Jet, LLC 455 Wards Corner Road Loveland, Ohio 45140 USA Phone: +1-800-777-9101 Website: www.coldjet.com...

  • Page 4: Introduction

    Introduction About This Manual This manual should be kept with the machine and be readily accessible to machine operators and maintenance personnel. This manual contains information on the safety, transportation, operation, and maintenance of this machine. The graphics used in this manual may show machine details that may be different than the actual machine.

  • Page 5: Safety

    Safety General Safety Guidelines This machine is designed to comply with international design standards and the European Machinery Directives. Therefore, using the machine does not pose a risk to the operator when the instructions in this manual are followed carefully. However, certain precautions must be followed during its use.
  • Page 6 Wear eye protection. WARNING This machine has been designed for use with 3mm dry ice pellets recommended by Cold Jet. The use of other cleaning agents or chemicals may Read operator and maintenance manual. adversely affect the safety of the machine.

  • Page 7: Pcs 60 System Description

    An optional Advanced Applicator is available upon request. The standard applicator kits are as follows: WARNING To ensure machine safety, use only original spare parts from Cold Jet or approved by Cold Jet. Performance Kit 3/4 in or 1in Performance Applicator WARNING The applicator and applicator hose contain electrical connections.
  • Page 8 Control/Display 7 in (17.7 cm) LCD screen with rotary encoder dial Communication IoT connectivity via a cellular 3G/LTE Global and Cold Jet Connect ® Automation/Integration capable with PLC controlled system (Integration Integration upgrade is optional)
  • Page 9 Performance Applicator Components Specialty Nozzles These nozzles have various configurations for special applications and operation. Applicator Lights Nozzle Applicator Controls Blast Hose Connection Applicator Control Cable Trigger Nozzle Air Consumption Blast Swath Dry Ice Feed rate Length Material 70cfm @ 80psi 0.25 in 1-3 lbs/min 12 x 2 in...
  • Page 10 Precision Applicator Components Nozzle Air Consumption Blast Swath Dry Ice Feed Rate Length Material Angled Nozzles 6 in 25 CFM 0.25 in 0.2-1 lbs/min (MC25A45) (15.2 Plastic 0.7 m /min (.6 cm) 0.1-0.5 kg/min 6 in 25 CFM 0.25 in 0.2-1 lbs/min (MC25A90) (15.2...
  • Page 11 Advanced Applicator Components* Control Panel and HMI Screens This PCS 60 uses a rotary encoder dial that allows the operator to navigate, select and adjust settings on the control panel screen. You must first press the rotary encoder to activate navigation. Navigate between options by turning the rotary encoder dial left or right;...
  • Page 12 There are two screen states for the PCS 60. A blue screen (home screen) which is the system operating and settings screen. A black screen indicates that the PCS 60 is in the advanced settings or the recipe screen. Changes can be made in each screen. Figure 4: Hopper Level Indicator During operation, some items on the screen will indicate level or failure mode by changing colors.

  • Page 13: Operations

    Refer to the packing slip for a list of the components shipped with the machine. Contact Cold Jet if any damage has occurred to the shipping container or the machine (see “Contact Information” on page 19).
  • Page 14 To transport the PCS 60, use the methods illustrated: To lift the PCS 60, use the method illustrated: WARNING Do not lift the PCS 60 using the front handle bar, upper handle bar, or the lower bumper as there will be no stability which could cause damage or harm to personnel.
  • Page 15 Setting Up the PCS 60 Follow the instructions below to set up the PCS 60: 1. Set the parking brake by pressing down (lift to release). WARNING Improper installation of hoses and adapters to the PCS 60 can cause damage to the machine or the applicators.
  • Page 16 Figure 7: Static Ground Reel 6. Attach the power cord to the PCS 60 and then to an appropriate electrical outlet (see “PCS 60 Data” on page 8). (The machine will go into a calibration mode which will take 20-30 WARNING Do not use the applicator body or handle for leverage when tightening the the blast seconds) hose to the applicator.
  • Page 17 10,000 1,000 20,000 Figure 9: Power Button ON Status Cold Jet Blasting Conditions and Minimum Recommended Air Quality Classes 2. Purge the system: (ISO 8573.1:2010(E) Pressure Dewpoint Requirement Only) Always purge the system with compressed air during start-up, after 1. Manual blasting, intermittent operation, with .12 inch (3mm) pellets (any density) - Class 4 or breaks, and before loading dry ice.
  • Page 18 Blasting Dry Ice Particles For optimum performance while blast cleaning with the performance applicator or the precision applicator: Position the PCS 60 and blast hose to prevent kinking and allow for maximum maneuverability. Hold the nozzle perpendicular to surface being cleaned at a distance of 2-6 inches (5-15 cm).
  • Page 19 Shutting Down the PCS 60 3. On the control panel, press the power button to turn the PCS 60 OFF. Follow the instructions below to shut down the PCS 60: Always remove any remaining dry ice from the hopper if shutting down the PCS 60 for more than 15 minutes to prevent the internal mechanics and/or nozzle from freezing.
  • Page 20 Password Recipes The following screens describe how to lock the screen so that the blaster settings cannot be The following screens describe the recipe functions for the PCS 60. Recipes are useful for saving changed. optimal settings for the machine for different types of surfaces. This saves time when switching from one type of surface to another.
  • Page 21 Advanced Settings Emergency Stop The advanced settings screen is for setting up preferences for the PCS 60 such as units of measure, The emergency stop button is used in the event that the PCS 60 must be shut down immediately. If thumper time and more.

  • Page 22: Cold Jet Connect

    8. Cellular Signal (if there are no signal bars the machine will not be able to connect) 9. Firmware Version 10. Incoming/Outgoing Pressure *Cold Jet blasters continuously monitor multiple systems and these systems may cause error codes to display periodically. These error codes are transmitted to Cold Jet to help improve blaster efficiency and performance.
  • Page 23 “Authentication” code, you can request it by clicking the “click here” link located at the bottom of the page. Click the menu icon in the upper left-hand corner to access on-line manual (s), warranty information, technical service contacts, service parts ordering, and a link to this machine’s Cold Jet CONNECT ® operational view.

  • Page 24: Maintenance

    Maintenance WARNING Prior to any maintenance or inspection procedures, ensure that the PCS 60 is powered down and the power source is disconnected. Ensure that the air supply is closed, bled off, and the air supply hose is disconnected from the PCS 60.

  • Page 25: Warranty

    Warranty   Cold Jet® (“CJ”) warrants its products (“Equipment”) provided under this Agreement to be free from defects in materials and workmanship for a period of 12 months (90 days on used equipment), under normal use, maintenance and service  ...

  • Page 26: Technical Schematics

    Technical Schematics Assembly Drawing with Pneumatic Schematics [2A0338] ............46-47 Electrical Schematics [6G0536] ......................48-49 3G/2G Communication [2A0338] ....................... 50-51 LTE Communication [2A0339] ......................52-53...
  • Page 31 NOTES: _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________...

  • Page 32: Contact Information

    1727 Industrial Road, Unit 1 After Hours Support: +1-800-777-9101 Cambridge, Ontario N3H 5G7 Email: service@coldjet.com Latin America - Cold Jet Latinoamérica Phone: +52 (81) 1097-0445 San Alberto 404 P2 Col. Residencial After Hours Support: +1 (513) 576-8981 Santa Barbara Email: soporte@coldjet.com...

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