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Cold Jet SDI Select 60 Operator's Manual

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SDI Select™ 60
Operator Manual
Original Instructions [English] (Rev B)
1
2024-06-06
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Summary of Contents for Cold Jet SDI Select 60

  • Page 1 SDI Select™ 60 Operator Manual Original Instructions [English] (Rev B) 2024-06-06 Click to go to Top of Document...

  • Page 2: Table Of Contents

    Cold Jet and the customer and remains the exclusive property of Cold Jet. If you find any problems in the documentation, please report them to us in writing. Cold Jet does not warrant that this document is error-free.
  • Page 3 Shutting Down the Machine ________________________________________________________________________ 28 Changing from Shaved Dry Ice to Full Pellet Dry Ice Blasting ______________________________________ 30 Cold Jet CONNECT® ___________________________________________________________________________________ 31 Maintenance ___________________________________________________________________________________________ 33 Troubleshooting _______________________________________________________________________________________ 33 Unclog the Dry Ice Chute ___________________________________________________________________________ 34 Warranty Policy ________________________________________________________________________________________ 35...

  • Page 4: System Identification

    System Identification Locate the data plate for this machine and record the information provided in the spaces below. ASSEMBLY No. SERIAL No. VOLTS AC AMPS PHASE FREQ (Hz) HP (Horsepower) FULL LOAD AMPS MOTOR AMPS SHORT CIRCUIT INTERRUPTING CAPACITY SHORT CIRCUIT CURRENT CAPACITY MAX CO TEMP 2024-06-06...

  • Page 5: Introduction

    MAX CO PRESSURE MAX OPERATING PRESSURE SHIPPING WEIGHT MANUFACTURE DATE Supplier Responsible for the Equipment: Cold Jet, LLC Phone: 1-800-777-9101 6283 Tri Ridge Blvd Website: www.coldjet.com Loveland, Ohio 45140 USA Introduction About This Manual This manual should be kept with the machine and be readily accessible to machine operators and •...

  • Page 6: Safety

    Safety General Safety Guidelines This machine is designed to comply with international design standards and the European • Machinery Directives. Using the machine does not pose a risk to the operator when the instructions in this manual are • followed. However, certain precautions must be followed during its use. To understand all the necessary precautions, the machine operator must read the entire manual before operating or performing maintenance on the machine.

  • Page 7: Electrostatic Discharge

    Blue mandatory action circles o Red prohibited action circles. Replace any safety labels or warning signs if they become damaged, missing, or illegible. Contact • Cold Jet’s customer service department to obtain replacement labels. 2024-06-06 Click to go to Top of Document...
  • Page 8 Symbol Definition Hand crush - force from above Hand crush - force from below Hand crush - force from left Hand crush - force from right Hand crush - force from top and bottom Hand crush - moving parts Hand entanglement – belt drive top Hand entanglement –...
  • Page 9 Wear protective gloves Wear hearing protection Wear eye protection Consult operator manual Do not operate without safety grate in place No foreign objects allowed inside machine Stay clear is in use Safety Label Locations 2024-06-06 Click to go to Top of Document...

  • Page 10: Cautions And Warnings

    High pressure hoses, fittings, and couplings are important for the safety of the machine. Use only hoses, fittings, and couplings supplied by Cold Jet. WARNING To ensure machine safety, use only original and replacement parts from Cold Jet. 2024-06-06 Click to go to Top of Document...

  • Page 11: Lockout Tagout

    WARNING Always turn the source of air off and bleed air from the machine before disconnecting the air supply hose. WARNING Applicator and blast hose contain electrical connections. Do not immerse in water. WARNING Do not use the machine if an electrical supply cord or important parts of the machine are damaged or missing, e.g., safety devices, side panels, guards, high pressure hoses, applicator, hardware, nuts and bolts, or screws.
  • Page 12 NOTE: There are two energy sources that supply the machine – an electrical supply and a compressed air supply. Both energy sources must be removed. 1. Shut Down: Use the machine’s power switch to turn off power. 2. Isolation: a. Unplug the power cord from the supply source. b.

  • Page 13: System Description

    System Description Machine Data Dimensions 28 x 24 x 43 in (720 x 610 x 1100 mm) Weight 334 lb. (151 kg) 365 lb. (166 kg) with optional pressure regulator Dry Ice Capacity 60 lb. (27.2 kg) – Dry Ice block or slices 50 lb.

  • Page 14: Applicators

    Back of Machine 8. Dry Ice Level Indicator 9. Control Panel 10. Nozzle Hanger 11. Applicator Cord Connection 12. Blast Hose Connection 13. AC Power Cord Connection Applicators Illumination Lights Applicator controls Blast hose connection Trigger Applicator control connection 2024-06-06 Click to go to Top of Document...
  • Page 15 Applicator Controls The applicator trigger has a safety button that must be depressed first before the trigger will activate. Push (red) safety button Illumination Light Switch Applicator Mode Switch Air-Only Air + Ice (Blast) 2024-06-06 Click to go to Top of Document...

  • Page 16: Control Panel

    Control Panel Control Panel Legend 1. Power Switch (I = ON, O = OFF) 2. Agitation Control Switch - = Intermittent, O = OFF, I = Manual 3. Dry Ice Feed Rate Control 4. Pusher Plate Retract Switch 5. Incoming Air Pressure 6.

  • Page 17: Nozzles

    The manual setting can be used as necessary to ensure the trough and feeder chamber remain free and clear of any buildup that may form during use. Cold Jet recommends using the manual setting occasionally during normal use.
  • Page 18 Low and Standard Flow Nozzles These straight nozzles have standard air consumption rate of 100 cfm or less at 80 psi. Nozzle Part # Blast Feed Length Material Comfort Consumption Swath rate Handle Part # 106S.6 5E0421 50cfm @ 80psi 0.6 in 1-3 lbs./min 6 in...

  • Page 19: Operation

    3. Examine the machine for any external damage that may have occurred during transport. Refer to the packing slip for a list of the components shipped with the machine. Contact Cold Jet if any damage has occurred to the machine. 2024-06-06...

  • Page 20: Transport, Storage And Disposal

    The following instructions are for proper transport of the machine. Follow all instructions as illustrated to avoid damaging the machine. Contact Cold Jet’s customer service department for proper disposal instructions at the end of the machine’s life. Transport Methods • Do not strap over the control panel as this could damage components for operating the machine.
  • Page 21 1. Make sure the power switch on the control panel is off. 2. Make sure the knob for the air bleed valve on the front of the machine is in the horizontal “closed” position. 3. Attach the blast hose and control cable to the machine. 4.

  • Page 22: The Compressed Air Supply

    Starting the Machine section of this manual. The Compressed Air Supply Although Cold Jet dry ice equipment is designed and engineered to work under the most • demanding environments and conditions, the incoming air supply must be as free of oil, dirt/foreign particles, and water/moisture as possible.
  • Page 23 If these air quality specifications are not met and are continued to be used with Cold Jet equipment, the warranty will be nullified. Required Air Quality One micron = .00003in.
  • Page 24 And, if it is possible to cool the air even further such as using a Cold Jet aftercooler, more moisture is turned to water that can be separated from the compressed air. The result is even less moisture, in any form, to negatively affect the dry ice blasting equipment.
  • Page 25 NOTE – Do not use a foreign object such as a stick or metal rod to break up the ice. Contact Cold Jet’s customer service department. It is important to keep the hopper lid closed as much as possible. Leaving it open on a regular •...

  • Page 26: Starting The Machine

    Starting the Machine 1. On the control panel, ensure the disable applicator trigger button is disengaged (blue light is off). If the blue light is on, pull the button to disengage (blue light will turn off). 2. Push the control panel power switch to the ON (I) position. 3.
  • Page 27 8. Loading Dry Ice: If you want to load dry ice blocks or slices, follow option 1; otherwise, to load dry ice pellets/nuggets, follow option 2. Option 1: Dry Ice Blocks/Slices a. Open the dry ice block loading door. b. Load the dry ice blocks. c.

  • Page 28: Shutting Down The Machine

    Blasting Dry Ice For optimum performance: Position the machine and blast hose to prevent kinking and allow for maximum maneuverability. • Hold the nozzle perpendicular to and about 2 – 6 inches (5 cm to 15 cm) from the article being •...
  • Page 29 7. Turn off the compressed air supply. NOTE: Each air supply is unique to the user. Turning off the air supply may require closing air lines, shut-off valves, disconnection of power through an electrical switch(es) and/or shutting down mobile gasoline/diesel compressors. This process should follow any recommended procedures of the compressed air supplier including any Lockout Tagout procedures.

  • Page 30: Changing From Shaved Dry Ice To Full Pellet Dry Ice Blasting

    Changing from Shaved Dry Ice to Full Pellet Dry Ice Blasting • Always wear protective gloves to protect hands from exposure to cryogenic temperatures and sharp blade surfaces. 1. Open the dry ice block loading door. 2. Insert a flat-head screwdriver into the slot at the end of the lever and lift the lever.

  • Page 31: Cold Jet Connect

    • As part of our commitment to the support of your machine, it comes with its own personal support site through coldjetconnect.com. How to Access Cold Jet CONNECT® To access your machine’s support page, scan the QR code located on the machine.
  • Page 32 Optional Service Agreements Connect Basic is complementary; users can subscribe to Connect Care (see the details below). 2024-06-06 Click to go to Top of Document...

  • Page 33: Maintenance

    Close the dry ice block loading door and the hopper lid. A foreign object is lodged in the feeder chute Contact Cold Jet for support and the feeder shaver is not turning. 2024-06-06 Click to go to Top of Document...

  • Page 34: Unclog The Dry Ice Chute

    Unclog the Dry Ice Chute 1. On the applicator, push the switch to Air-only mode (I). 2. Point the nozzle in a safe direction. 3. While pulling the applicator trigger, turn the agitation control switch to the right (I) [manual mode]. Repeat this step until no dry ice comes out of the nozzle.

  • Page 35: Warranty Policy

    Warranty Policy Cold Jet, LLC® (“CJ”) warrants its products (“Equipment”) provided under this Agreement to be free from defects in materials and workmanship for a period of 12 months (90 days for used equipment), under normal use, maintenance and service as stipulated in the Operator’s Manual, Commissioning, and Operator Training.

  • Page 36: Declaration Of Conformity

    Declaration of Conformity 2024-06-06 Click to go to Top of Document...

  • Page 37: Schematics

    Schematics 2024-06-06 Click to go to Top of Document...
  • Page 38 2024-06-06 Click to go to Top of Document...
  • Page 39 2024-06-06 Click to go to Top of Document...

  • Page 40: Contact Information

    +1 513-831-3211 Cambridge, Ontario, N3H 5G7, Canada Customer Service: +1-800-777-9101 Phone: +1 888-675-9915 Mexico Belgium - Europe Headquarters Cold Jet Latinoamérica S. de R.L. de C.V. Cold Jet BV Address: Address: Calle Sinaloa, 901-3. Zone 1 Researchpark 330, B-1731 Colonia: Nuevo Repueblo...