Advertisement
MOUNTING INSTRUCTIONS
7
Install inner tube using inner tube tool.
Apply Loctite 2700. Tighten to 130 Nm.
[00786-05 inner tube tool]
[01791-27 Loctite 2700]
8
Install cylinder tube assembly in front fork leg
with an extended hex key. Apply Loctite 2400
on adaptor thread. Tighten to 60 Nm.
[Extended hex key 14 mm]
[01791-25 Loctite 2400]
9
Install o-ring on plug. Apply grease on o-ring
and thread.
[00338-40 o-ring]
[21652-02 plug]
[00146-01 grease]
10
Install plug in fork bottom with a hex key.
Tighten to 12 Nm.
[Hex key 8 mm]
11
Install outer tube according to instructions in
the vehicle service manual.
12
Pour approximately 0.5 litre Öhlins suspension
fluid in front fork leg.
⚠
arninge!
Fluid level must be approximately 50 mm
above top of cylinder tube assembly.
13
Install tool on shaft extension.
[01765-03 shaft extension tool]
14
Install tool on seal head.
[01797-07 seal head tool]
otee!
1
Make sure teeth are securely connected to seal
head.
15
Compress top out spring fully and insert clip
[02810-01 clip].
⚠
arninge!
If top out spring is not completely compressed,
adjust shaft extension tool to achieve complete
compression of top out spring.
16
Insert shaft assembly in front fork leg.
⚠
arninge!
Make sure no air is trapped in piston by
carefully pumping shaft assembly up and down
with piston below fluid surface.
17
Install shaft assembly and tighten with your
hand.
18
Remove clip and shaft extension tool.
7
8
15
6
16
Advertisement
