Related Manuals for Superwinch SI Series
Summary of Contents for Superwinch SI Series
- Page 1 User’s Manual SI Series, Hydraulic 8,000 & 10,000 Safety Precautions superwinch.com info@superwinch.com S101622 Rev. 1...
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Page 2: Table Of Contents
READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF YOUR SUPERWINCH Table of Contents INTRODUCTION GENERAL SPECIFICATION DATA INSTALLATION HYDRAULIC SYSTEM WINCH ROPE COMMISSIONING AND USE FREESPOOL USE TIPS FOR EXTENDING THE LIFE OF YOUR WINCH MAINTENANCE RUNNING IN, MAINTENANCE & SERVICING... -
Page 3: Introduction
Pay particular attention to the caution notes preceded with the symbol shown here. The notes contain advice for your safety and protection. Please Note: The Superwinch SI Series winches are designed for total reliability. This winch is not designed to be used in hoisting applications and Superwinch does not warrant it to be suitable for such use. - Page 4 Before contacting Superwinch or your nearest authorized Superwinch dealer, please have the following information: Part Number: Serial Number of the Winch: POISONOUS SUBSTANCES Many liquids and other substances used should under no circumstances be consumed, and should be kept away from open wounds.
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Page 5: General Specification Data
3/8" / 9.5mm 3/8" / 9.5mm Drum Capacity 202' / 61.5m 202' / 61.5m Drum Diameter 3.5"/ 88.9mm 3.5"/ 88.9mm Line Speed (1st Layer, No Load) 52 FPM / 15.8 MPM 31.5 FPM/ 9.6 MPM superwinch.com info@superwinch.com S101622 Rev. 1... -
Page 6: Hydraulic System
Oil Flow 15 GPM / 56.8 LPM 15 GPM / 56.8 LPM HYDRAULIC SYSTEM RECOMMENDATIONS Note: These parts are listed as minimum expectations for the Superwinch SI Series to perform to its fullest. System Type Open system with filtered return line... -
Page 7: Winch
(3.5m) should be compensated with an increase in bore size. As a general rule: All installation work on a hydraulic system should prioritize cleanliness and accuracy to insure the hydraulic system functions properly. HYDRAULIC CIRCUITS superwinch.com info@superwinch.com S101622 Rev. 1... - Page 8 MOUNTING The figures below show the mounting dimensions for the Hydraulic Superwinch SI 8,000 & 10,000. The Superwinch SI Series can be mounted foot down (see below) or in a traditional foot-forward stance. Due to the rating of these winches: ...
- Page 9 Tighten the bolts one at a time, slowly, checking the drum rotation until the winch is securely fastened. If the drum continues to bind, it could be that one or more of the mounting system’s holes are out of position. superwinch.com info@superwinch.com S101622 Rev. 1...
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Page 10: Rope
Wire rope must have a steel core. Synthetic Rope: Superwinch recommends certified Dyneema synthetic ropes. 1. Unwind the rope from the spool and lay it out along the ground with the tapered end nearest to the winch. NEVER wind the rope straight onto the drum from a coil. -
Page 11: Tips For Extending The Life Of Your Winch
To maximize the winch and rope life, use a pulley block and shackle to double line heavier loads. 3. The pull required to start a load moving is often must greater than the pull required to keep it moving. AVOID FREQUENT STOPPING AND STARTING during a pull. superwinch.com info@superwinch.com S101622 Rev. 1... - Page 12 Drum Bearings – Drum bearings are self-lubricating, no need for lubrication. Gearbox – The gearbox is pre-lubricated from the factory. No need for lubrication MAINTENANCE After the first pull of the winch: Check the tightness of the mounting bolts and hydraulic connections. Monthly and Annually: superwinch.com info@superwinch.com S101622 Rev. 1...
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Page 13: Hydraulic System Troubleshooting
Check the cable for any kinks and breaks in the cable, if any are found, replace cable before use. SERVICING Superwinch recommends factor-approved servicing only. Contact Superwinch for authorized service centers. HYDRAULIC SYSTEM TROUBLESHOOTING Most hydraulic system failures follow the same pattern- a gradual or sudden loss of pressure or flow with a resulting loss of power. - Page 14 Disassemble & inspect brake Check flow rate. See hydraulic Low Flow rate Winch runs slow systems flow spec page Brake does not fully Check to make sure pressures are disengage high enough to release the brake superwinch.com info@superwinch.com S101622 Rev. 1...
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Page 15: Accessories
Standard Drum Part Number – S100500 6’ Cable Clutch Part Number – S102226 Short Drum Part Number – S100501 Long Drum Part Number – S100502 Air Clutch Air Clutch Small Frame Part Number – S100512 11. WARRANTY superwinch.com info@superwinch.com S101622 Rev. 1... -
Page 16: Warranty
A. Express warranties. Seller Warrants that the Superwinch is as described in the “Superwinch Owner’s Manual” provided herewith; no other express warranty is made in respect to the Superwinch. If any model or sample was shown to the Buyer, such model or sample was used for illustrative purposes only, and shall not be construed as a warranty that the Superwinch will conform to the sample or model. - Page 17 U.S.A. 800) 323.2031 Tel: ( 860) 963.0811 Fax: ( www.superwinch.com info@superwinch.com superwinch.com info@superwinch.com S101622 Rev. 1...
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