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Throughout this manual, you will find notations with the following headings:
The following symbols on the product and in the owner's manual are used.
Read the Winch Users Guide for additional safety symbols.
Read Owner's
Manual
S101622 Rev. D
1
Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
Indicates a potentially hazardous situation or unsafe practice which, if
not avoided, could result in injury.
Indicates an unsafe practice which, if not avoided could result in
property damage.
Use Hand Saver
Keep Clear of
Winch Rope and
Hook While
Operating
superwinch.com
SI Series Electric
Never Use
Winch to Lift
Winch to Hold
People
Load In Place
|
info@superwinch.com
User's Manual
Never Use

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Summary of Contents for Superwinch SI Series Electric

  • Page 1 User’s Manual SI Series Electric Throughout this manual, you will find notations with the following headings: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
  • Page 2: Table Of Contents

    Safety Precautions READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF YOUR SUPERWINCH Table of Contents INTRODUCTION GENERAL SPECIFICATION DATA INSTALLATION WINCH ROPE ELECTRIC SYSTEM COMMISSIONING AND USE FREESPOOL USE TIPS FOR EXTENDING THE LIFE OF YOUR WINCH MAINTENANCE RUNNING IN, MAINTENANCE &...
  • Page 3: Introduction

    Pay particular attention to the caution notes preceded with the symbol shown here. The notes contain advice for your safety and protection. Please Note: The Superwinch SI Series winches are designed for total reliability. This winch is not designed to be used in hoisting applications and Superwinch does not warrant it to be suitable for such use.
  • Page 4 REPAIRS AND REPLACEMENTS Before contacting Superwinch or your nearest authorized Superwinch dealer, please have the following information: Part Number: Serial Number of the Winch: POISONOUS SUBSTANCES Many liquids and other substances used should under no circumstances be consumed, and should be kept away from open wounds.
  • Page 5: General Specification Data

    WINCH INSTALLATION MOUNTING The figures below show the mounting dimensions for the Superwinch SI 8,000 & 10,000. The Superwinch SI Series can be mounted foot down (see below) or in a traditional foot-forward stance. Due to the rating of these winches: •...
  • Page 6 Tighten the bolts one at a time, slowly, checking the drum rotation until the winch is securely fastened. If the drum continues to bind, it could be that one or more of the mounting system’s holes are out of position. superwinch.com info@superwinch.com S101622 Rev. D...
  • Page 7 51.7m 202' / 61.5m 51.7m 51.7m Maximum 41.1m 3.5"/ Drum Diameter 3.5"/ 88.9mm 3.5"/ 88.9mm 99mm 99mm 99mm 88.9mm Use caution when selecting/installing/using winch line. Incorrect selection/installation can lead to part damage. Follow these instructions. superwinch.com info@superwinch.com S101622 Rev. D...
  • Page 8: Installation

    Wire Rope: Wire rope must have a steel core. Synthetic Rope: Superwinch recommends certified Dyneema synthetic ropes. INSTALLATION: 1. Unwind the rope from the spool and lay it out along the ground with the tapered end nearest to the winch. NEVER wind the rope straight onto the drum from a coil.
  • Page 9: Tips For Extending The Life Of Your Winch

    Do not allow the wire rope to become loosely- wound. A loosely-wound drum allows the rope, under load, to work its way down into the layers of rope, cause it to bind and possibly damage the rope. superwinch.com info@superwinch.com S101622 Rev. D...
  • Page 10: Maintenance

    Freespool Handle (manual freespool version) - No need for lubrication, check to make sure the freespool handle and shaft are free of debris. Drum Bearings – Drum bearings are self-lubricating, no need for lubrication. Gearbox – The gearbox is pre-lubricated from the factory. No need for lubrication MAINTENANCE superwinch.com info@superwinch.com S101622 Rev. D...
  • Page 11: Electrical System Troubleshooting

    Check the cable for any kinks and breaks in the cable, if any are found, replace cable before use. SERVICING Superwinch recommends factor-approved servicing only. Contact Superwinch for authorized service centers. ELECTRIC SYSTEM TROUBLESHOOTING Most hydraulic system failures follow the same pattern- a gradual or sudden loss of pressure or flow with a resulting loss of power.
  • Page 12: Accessories

    Cable Tensioner Cable Clutch 2’ Cable Clutch Part Number – S102254 Standard Drum Part Number – S100500 6’ Cable Clutch Part Number – S100514 Short Drum Part Number – S100501 Long Drum Part Number – S100502 superwinch.com info@superwinch.com S101622 Rev. D...
  • Page 13: Warranty

    A. Express warranties. Seller Warrants that the Superwinch is as described in the “Superwinch Owner’s Manual” provided herewith; no other express warranty is made in respect to the Superwinch. If any model or sample was shown to the Buyer, such model or sample was used for illustrative purposes only, and shall not be construed as a warranty that the Superwinch will conform to the sample or model.
  • Page 14 Seller’s liability under this warranty or for any loss or damage to the Superwinch product shall not exceed the cost of correcting defects in or replacing the Superwinch product, and upon expiration of the warranty period, all such liability shall terminate. The agents, dealers and employees of the Seller are not authorized to make modifications to this warranty, or additional warranties binding on the Seller.