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Borroughs BASIC PRO SERIES Assembly Instructions Manual

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IMPORTANT - PRODUCT LIABILITY
INFORMATION Read all instructions before
proceeding with installation. Vital product
information pertaining to proper set-up and
cautions are included. Failure to follow these
instructions may result in personal injury and/or
property damage.
RETAIN THIS MANUAL FOR FUTURE
REFERENCE
3002 N. BURDICK ST. ▪ KALAMAZOO, MI 49004-3483
800-748-0227 ▪ FAX: 269-342-4161 ▪
BASIC PRO-SERIES WORKBENCH
SECTION #1
Basic Pro-Series................................................2
Roller Bearings.................................................11
Lift Cabinet......................................................12
Continuous Pro-Series................................ .......14
www.borroughs.com
CONTENTS
NOTICE:
Borroughs Corporation extends to the original purchaser from the date of purchase, a 5
year limited warranty against manufacturing defects in material and workmanship. If a Borroughs
product fails to perform because of a manufacturing defect, Borroughs will examine it. If found
defective, it will be repaired at our option. This warranty applies only to Borroughs products acquired
directly from Borroughs Corporation or from Authorized Borroughs Dealers. This warranty does not
apply to any product which has been subject to misuse, negligence, or accident; has been damaged in
shipment, storage, or installation; has been misapplied or has been modified or repaired by
unauthorized persons or been repaired with non-standard Borroughs replacement parts. This warranty
specifically excludes claims for indirect, incidental, or consequential damages arising in any way from a
product defect. This warranty is exclusive, and exists in lieu of all other warranties, either express or
implied. This warranty gives you specific legal rights; you may also have other rights which may vary
from state to state. To obtain warranty service, contact your Borroughs Selling Dealer. You must make
a written claim. Provide a copy of your purchase record and a written description of the warranty
problem with your claim. If you are unable to contact your dealer, contact: Borroughs Corporation,
Customer Service Manager, 3002 N. Burdick Street, Kalamazoo, MI 49004-3483
1
09-50679-00
November 2004

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Summary of Contents for Borroughs BASIC PRO SERIES

  • Page 1 INFORMATION Read all instructions before product fails to perform because of a manufacturing defect, Borroughs will examine it. If found defective, it will be repaired at our option. This warranty applies only to Borroughs products acquired proceeding with installation. Vital product directly from Borroughs Corporation or from Authorized Borroughs Dealers.
  • Page 2 FOR STEPS 1-3, HARDWARE NEED ONLY BE FINGERTIGHTENED TOOLS REQUIRED: PHILLIPS HEAD SCREWDRIVER, ADJ WRENCH, FLAT HEAD SCREWDRIVER, CORDLESS DRIVER WITH PHILLIPS ATTACHMENT, TAPE MEASURE *REMOVE ALL ITEMS FROM CARTON AND CHECK AGAINST THE FOLLOWING LIST: *PARTS LIST – BASIC UNIT* ITEM DESCRIPTION REQ’D...
  • Page 3 ITEM 23 ITEM 24 ITEM 25 ITEM 26 ITEM 27 5/16-18 KEPS NUT 5/16-18 X 5/8 HXHD BOLT DOOR HANDLE 15IN ROLLER WHEEL 10-24 ROLOK (12) REQ’D (12) REQ’D (2) REQ’D (4) REQ’D (12) REQ’D ITEM 28 ITEM 29 ITEM 30 ITEM 31 5/8 OFFSET WHEEL BRKT STRAIGHT WHEEL BRKT...
  • Page 4 STEP 1: LEG ASSEMBLY Place a bench top (Item 1) on a flat surface with the four support angles facing up. Fasten LH and RH legs (Items 2 & 3) to the outside angles using (10) 5/16-18 x 5/8 hex head bolts (Item 24) and (10) 5/16-18 keps nut (Item 23). If your bench has an overhang then move the leg with holes in 12”...
  • Page 5 STEP 2: BASE SHELF ASSEMBLY Place the base shelf (Item 6) between the leg fillers and the leg (Figure 2.) on both sides. Fasten base shelf to legs and fillers by using (8) ¼-20 x 5/8 cap screws (Item 17), (16) ¼ flat washers (Item 15), & (8) ¼-20 keps nuts (Item 16).
  • Page 6 IF INSTALLING ROLLER BEARINGS THEN SKIP TO SECTION 2 BEFORE GOING TO STEP 3 STEP 3: FRONT FACE / DOOR TRACK Place the front face (Item 12) in-between the leg fillers as is shown in (Figure 3). Line up the holes in the leg fillers with the holes on the ends of the front face and fasten tight with (4) ¼-20 x ¾...
  • Page 7 STEP 4: SQUARE AND TIGHTEN Measure the distance from the back of the leg to the edge of the top. This distance needs to be 1/8” smaller than the depth of the uni-strut being used to mount unit to the wall (Ex. Set distance to 1-1/2” if using 1-5/8” uni-strut). Next measure the distance from the outside of the leg to the side edge of the top and make sure they are equal to ensure a square unit.
  • Page 8 STEP 5: ATTACH BACKSPLASH Remove protective film from backsplash and fasten to back of bench top using (4) 10-24 rolok screws (Item 27). See (Figure Figure 5.
  • Page 9 STEP 6: MOUNT TO WALL Set bench upright on floor. Cut (2) pieces of uni-strut to nominal length of bench. Attach first piece of uni-strut to wall 12” above the floor. Attach second piece of uni-strut to wall 30” above floor. For proper alignment it’s very important that the two pieces of uni-strut are mounted 18”...
  • Page 10 IF YOU’RE ASSEMBLING A 2 PART 10FT WORK BENCH GO TO SECTION #4 BEFORE STARTING STEP STEP 7: DOOR ASSEMBLY Attach the handles (Item 25) to the doors using (2) M4-.7 x 8mm phil truss hd screws (Item 30) per door. Fasten (2) 5/8 offset wheel brackets (Item 28) to the front door using (4) 10-24 rolok screws (Item 27), make sure handle is on the right hand side.

  • Page 11: Roller Bearing Assembly

    ROLLER BEARING ASSEMBLY SECTION #2 FOR STEP 1, HARDWARE NEED ONLY BE FINGERTIGHTENED TOOLS REQUIRED: PHILLIPS HEAD SCREWDRIVER *REMOVE ALL ITEMS FROM CARTON AND CHECK AGAINST THE FOLLOWING LIST: *PARTS LIST – ROLLER BEARING* *REMOVE ALL ITEMS FROM THE HARDWARE PACK AND CHECK AGAINST THE FOLLOWING LIST: ITEM 1 ITEM 2 ITEM 3...
  • Page 12 LIFT CABINET ASSEMBLY SECTION #3 FOR STEP 1, HARDWARE NEED ONLY BE FINGERTIGHTENED TOOLS REQUIRED: PHILLIPS HEAD SCREWDRIVER, ADJ WRENCH *REMOVE ALL ITEMS FROM CARTON AND CHECK AGAINST THE FOLLOWING LIST: *PARTS LIST – LIFT CABINET* ITEM DESCRIPTION REQ’D BOTTOM ANGLE LATCH LIFT SIDE PAN W/HOLES LIFT SIDE PAN NO HOLES LIFT CABINET FACE...
  • Page 13 Figure 10. STEP 2: ASSEMBLE BOTTOM LATCH ANGLE Once both side panels are tightened then attach (1) bottom angle latch (Item 1) to the underside of the side panels shown in Figure 2. Use (2) 10-24 rolok screws (Item 8) to fasten bottom angle. If door fits too tight than loosen 10-24 rolok screws and pull side panels apart to widen distance and then re-tighten.
  • Page 14 10 FEET PRO-SERIES ASSEMBLY SECTION #4 FOR STEPS 1&2, HARDWARE NEED ONLY BE FINGERTIGHTENED TOOLS REQUIRED: PHILLIPS HEAD SCREWDRIVER, ADJ WRENCH, FLAT HEAD SCREWDRIVER, CORDLESS DRIVER WITH PHILLIPS ATTACHMENT, TAPE MEASURE *REMOVE ALL ITEMS FROM CARTON AND CHECK AGAINST THE FOLLOWING LIST: *PARTS LIST –...
  • Page 15 STEP 2: 24” FRONT FACE BRACKET Insert the (2) ¼ turn retainers (Item 11) into the square holes in the 24” front face bracket. See (Figure 11). Next fasten 24” front face brkt using (4) ¼-20 x ¾ hex head SFS (Item 8) into position, DO NOT TIGHTEN. Figure 11.
  • Page 16 Figure 12. GO TO SECTION #1, STEP #7 *NOTICE* The following is the only warranty applicable to the products: the manufacturer warrants that the products are free from defects in material or workmanship when installed, used and serviced in accordance with the manufacturer’s recommendations.