Simple Motors Kit 15 Assembly Instructions Manual

Conventional brushed motor

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Assembly Instructions: Kit #15

1. Leave about 3" (7-8 cm) and wind the wire 10-35 times around the AA battery. You do not
have to be neat as some randomness does not affect the motor performance and may help
the coil to hold its shape better. Leave 3" (7-8 cm) at the other end of the coil.
2. Carefully remove the battery and wrap the ends around the coil 2-3 times to hold the coil
together with both ends extending perpendicular to the coil as shown below. The ends
should be aligned in a straight line to form a good axle. This step requires a lot of accuracy
because the balance of the coil is extremely important.
Assembly instructions for kit #15
All rights reserved. 2005 Simple Motors, LLC ♦
Conventional Brushed Motor
www.simplemotor.com
1

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Summary of Contents for Simple Motors Kit 15

  • Page 1 This step requires a lot of accuracy because the balance of the coil is extremely important. Assembly instructions for kit #15 All rights reserved. 2005 Simple Motors, LLC ♦ ♦ www.simplemotor.com...
  • Page 2 360° to remove the insulation completely from the other end. Apply only a slight pressure or you may cut the wire end off. Assembly instructions for kit #15 All rights reserved. 2005 Simple Motors, LLC ♦ ♦ www.simplemotor.com...
  • Page 3 You may need to cut the wires to the desired length. Do not forget to remove the plastic insulation at the ends of the wires. Assembly instructions for kit #15 All rights reserved. 2005 Simple Motors, LLC ♦ ♦ www.simplemotor.com...
  • Page 4 After you balance the coil you may add couple drops of glue where the ends meet the coil to prevent future sliding. Assembly instructions for kit #15 All rights reserved. 2005 Simple Motors, LLC ♦ ♦ www.simplemotor.com...
  • Page 5 North and South poles should face each other. After you find the proper magnet orientation glue the magnet to the crossbar and the crossbar to the stands. Assembly instructions for kit #15 All rights reserved. 2005 Simple Motors, LLC ♦ ♦ www.simplemotor.com...
  • Page 6 3 you should lay the coil flat on the table or hold it so it is in a horizontal position. This is the motor with two magnets on the sides. Assembly instructions for kit #15 All rights reserved. 2005 Simple Motors, LLC ♦ ♦ www.simplemotor.com...
  • Page 7 However, the coil continues to spin due to inertia and then the process continues. Technically speaking this motor is a single pole pulse motor. Assembly instructions for kit #15 All rights reserved. 2005 Simple Motors, LLC ♦ ♦ www.simplemotor.com...

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