Reliable Equipment REL-SP SERIES Operator's Manual

Hydraulic submersible pump

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OPERATORS' GUIDE
REL - SP SERIES
HYDRAULIC SUBMERSIBLE PUMP
REL - SP SERIES
The
Submersible Pumps are a
light weight, efficient way
to move large quantities of
liquids FAST.
NOTICE
Sizes, weights and specifications
listed in this manual are subject to
change without notice.
P l e a s e c o n s u l t f a c t o r y f o r
information and updates.
WARNING
All information found in this guide
must be read and understood
before use or testing of tool.
Failure to read and understand warnings
and safe handling instructions could result
in severe personal injury and or death.
REL-SP3-500
REL-SP SERIES Manual 05-16
1
SHOWN WITH
QUICK DISCONNECT
COUPLING SET
REL-SP2-275

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Summary of Contents for Reliable Equipment REL-SP SERIES

  • Page 1 All information found in this guide must be read and understood before use or testing of tool. Failure to read and understand warnings REL-SP3-500 and safe handling instructions could result in severe personal injury and or death. REL-SP2-275 REL-SP SERIES Manual 05-16...
  • Page 2: Distributor Information

    DISTRIBUTED BY THIS SYMBOL INDICATES ITEMS OF EXTREME IMPORTANCE. Obey all safety messages that follow this symbol to avoid possible injury or death. Safety of user and others may be in jeopardy if these instructions are not read and understood. This Safety Alert and Signal Word indicate a imminently hazardous situation which if not avoided, will result in death or serious injury.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS DISTRIBUTOR INFORMATION ..............2 TABLE OF CONTENTS ................3 REGISTRATION ...................3 REL-SP2 TOOL SPECIFICATIONS ............4 DISCHARGE IllUSTRATION - FLOW / HEAD / VOLUME ......5 REL-SP3 TOOL SPECIFICATIONS ............6 DISCHARGE ILLUSTRATION - FLOW / HEAD / VOLUME ......7 SAFETY INFORMATION AND WARNINGS ...........8-11 HYDRAULIC SYSTEM REQUIREMENTS ..........12 HYDRAULIC FLUIDS ................12 OPERATING INSTRUCTIONS ..............13...
  • Page 4: Rel-Sp2

    Flow Range: 5-8 GPM Operating Pressure: 1200-2000 PSI Intake Port: 1 15/16” (49mm) Discharge Port: 2” NPFT (51mm) RELIABLE EQUIPMENT & SERVICE CO., INC. Height: 14” (over handle) 301 Ivyland Road • Warminster, PA 18974 Width: 8-1/2” x 9-1/2” diameter...
  • Page 5: Discharge Illustration - Flow / Head / Volume

    Results may vary under field conditions. Contact your RELIABLE representative RELIABLE EQUIPMENT & SERVICE CO., INC. for literature about the REL-HPU-2000 301 Ivyland Road • Warminster, PA 18974 2,000 psi hydraulic power unit and the Phone: 800-966-3530 • Fax: 215-357-9193 REL-TP3 3 inch Hydraulic Trash Pump.
  • Page 6: Rel-Sp3

    Flow Range: 5-8 GPM Operating Pressure: 1200-2000 PSI Intake Port: 1 15/16” (49mm) Discharge Port: 3” NPFT (51mm) RELIABLE EQUIPMENT & SERVICE CO., INC. Height: 17” (over handle) 301 Ivyland Road • Warminster, PA 18974 Width: 8-1/2” x 9-1/2” diameter...
  • Page 7: Discharge Illustration - Flow / Head / Volume

    Results may vary under field conditions. RELIABLE Contact your representative RELIABLE EQUIPMENT & SERVICE CO., INC. for literature about the REL-HPU-2000 301 Ivyland Road • Warminster, PA 18974 2,000 psi hydraulic power unit and the Phone: 800-966-3530 • Fax: 215-357-9193 REL-TP3 3 inch Hydraulic Trash Pump.
  • Page 8: Safety Information And Warnings

    BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings.
  • Page 9 SAFE OPERATION & CARE USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged WARNING or missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.
  • Page 10 Never disconnect tool, hoses, or fittings while the hydraulic power source is running or if the hydraulic fluid is hot. IF YOU HAVE ANY QUESTIONS REGARDING THE SAFE USE AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR, OR CONTACT RELIABLE EQUIPMENT AT 800-966-3530...
  • Page 11 ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock. Failure to follow these rules can result in serious personal injury or death. WARNING GENERAL SAFETY USE ALL APPROPRIATE AND APPLICABLE PERSONAL SAFETY EQUIPMENT as required by the operating company.
  • Page 12: Hydraulic System Requirements

    HYDRAULIC SYSTEM REQUIREMENTS Operating Pressure: 1200-2000 PSI (70-140 bar) Max. Relief Setting: 2100 psi (145 bar) REL-PS2 REL-PS3 Flow Range: 5-8 gpm 7-12 gpm (26-45 lpm) Max. Backpressure: 250 psi (17 bar) Cooling System: Required Min. Filtration: 25 Micron Sound Pressure <85 dBA @ 1m Hydraulic Fluids: All hydraulic fluids that meet these listed specifications...
  • Page 13: Operating Instructions

    OPERATION PRE-OPERATION Do not use this tool under unsafe working conditions or locations. Use this pump only for it’s intended purpose. This pump is not designed for operation with a suction pipe inlet. Read entire manual prior to operation of this tool. (Refer to all safety recommendations and warnings) Observe all safety precautions &...
  • Page 14: Daily Maintenance & Labels

    DAILY MAINTENANCE IMPORTANT: The greatest cause of hydraulic system failure is dirt. Prevent the introduction of foreign matter into the pump via hydraulic fluid, dirty connections or accumulation of sediment in the hydraulic system. The life, reliability, and safety of the tool is dependent on proper maintenance. Maintenance must be performed by authorized and trained personnel ONLY. Inspect pump for wear or damage.
  • Page 15: Troubleshooting & Repair Intro

    EXTREME CAUTION SHOULD BE TAKEN TO ENSURE THE SAFETY OF ALL PERSONNEL Any attempt to resolve a performance related issue, or to repair a product that is not working as expected in the field, will require knowledge of the tool and the application being performed. TROUBLESHOOTING TIPS AND FIELD SOLUTIONS No Hydraulic Flow or Pressure Check Hydraulic Supply - Pressure and Flow...
  • Page 16: Major Components Illustration Rel-Sp2

    REL-SP2 MAJOR C O M P O N E N T REL-SP2 PARTS LIST Description SP251 Volute SP202 Impeller SP203 Motor Assembly SP204 Motor Mount SP205 Motor Mount Bolts SP206 Motor Mount Washers SP207 Impeller Bolt SP208 Impeller Lock Washer SP209 Impeller Washer 10 SP215...
  • Page 17: Operation Records

    OPERATION RECORDS Date Hours Liquid Type Solid Type & Concentration Flow Head...
  • Page 18: Major Components Illustration Rel-Sp3

    REL-SP3 MAJOR C O M P O N E N T S Motor assyembly is sold as a complete unit only. REL-SP3 PARTS LIST Description SP351 Volute SP352 Impeller SP353 Motor Assembly SP354 Motor Mount FF-370 FF Coupler Set SP360 Cam Loc 3”...
  • Page 19: Operation Records

    OPERATION RECORDS Date Hours Liquid Type Solid Type & Concentration Flow Head...
  • Page 20: Visual Warnings

    Protective Eye Wear Protective Clothing Hearing Protection If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT Protective Foot Wear at the address, phone or fax numbers shown below. Electrical Shock 301 Ivyland,Road • Warminster, PA 18974 Hot Surfaces Phone: 800-966-3530 •...

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