Reliable Equipment REL-GH-10 Operator's Manual

Reliable Equipment REL-GH-10 Operator's Manual

Single/double acting 10,000 psi continuous duty gas/hydraulic pump

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OPERA
OPERA T T T T T OR
OPERA
OPERA
OPERA
REL-GH-10
SINGLE / DOUBLE ACTING
10,000 PSI CONTINUOUS DUTY
GAS / HYDRAULIC PUMP
The REL-GH-10 single and double
acting hydraulic pumps feature
manual lever operation, continuous
duty performance, and a two stage
pumping system, to ensure rapid
tool advance.
The manual lever control valve, and
factory installed couplers are ready
to run your single or double acting
crimping, cutting and
spearing tools.
NO
NOTICE
NO
TICE
TICE
TICE
NO
NO
TICE
Sizes, weights and tool specifications listed in
this manual are subject to change without notice.
Consult factory for information and updates.
WARNING
WARNING
WARNING
WARNING
WARNING
All information found in this guide
m u s t b e read and understood
before use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result
in severe personal injury and or death.
OR
OR S' S' S' S' S' GUIDE
OR
OR
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: _________________________________________
SERIAL NO.: _____________________________________
YEAR: __________________________________________
REL-GH-10
1 Manual 07-19
GUIDE
GUIDE
GUIDE
GUIDE
REL-GH-10

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Summary of Contents for Reliable Equipment REL-GH-10

  • Page 1 GUIDE REL-GH-10 SINGLE / DOUBLE ACTING 10,000 PSI CONTINUOUS DUTY GAS / HYDRAULIC PUMP The REL-GH-10 single and double acting hydraulic pumps feature manual lever operation, continuous duty performance, and a two stage pumping system, to ensure rapid tool advance.
  • Page 2: Registration

    DISTRIB DISTRIB UTED BY UTED BY DISTRIB DISTRIB UTED BY DISTRIB UTED BY UTED BY REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY ____________________________________________________ ADDRESS ____________________________________________________ _____________________________________________________________ PHONE ___________________ FAX _______________________________ SERIAL NUMBER ______________________________________________ DATE OF PURCHASE ___________________________________________ DEALER NAME ________________________________________________...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Registration ........................3 Table of Contents & Safety Reference Information ............4 Tool Quick Reference ......................5 General Safety Issues ..................... 6-8 SAFETY - System Installation, Operation and Removal ............ 9-11 Hose Connections and Installation ................... 9 Pre-Operation of Tool, Disconnecting Hoses ..............
  • Page 4 Designed for use with high pressure RELIABLE EQUIPMENT & SERVICE CO., INC. single & double-acting, hydraulic tools. 301 Ivyland Road • Warminster, PA 18974 REL-GH-10 has a steel support frame. Call: 800-966-3530 • FAX: 215-357-9193 REL-EP-___ has a balanced carry handle. Visit our web sight:...
  • Page 5 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings.
  • Page 6 Safe Operation & Care USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged WARNING or missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.
  • Page 7: General Safety Issues

    NOTICE If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT before continuing. Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193...
  • Page 8 HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hoses and hydraulic oil with dielectric properties, when using system components near WARNING energized electrical lines. Failure to recognize these conditions could cause electrocution. Hoses and fittings used with this tool must comply with S.A.E.
  • Page 9 Refer to photos and diagrams on the following pages as needed NOTICE If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT before continuing. Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193...
  • Page 10: Specifications

    REL-GH-10 TOOL SPECIFICATIONS Height ...................... 24 in. Depth ....................... 26 in. Width ....................18 in. Weight ....................116 lbs. Gasoline Motor (190 cc) .......... 8.75 ft. lbs. Torque Pump System .......... 4 High Pressure Piston Style Tool Operation ..........Single or Double Acting Operating Pressure..........
  • Page 11 Check sight glass to ensure that the pump has Single Acting - Connect to FWD (left) female coupler. proper fluid volume as shown. Double Acting - Connect Pressure to FWD (L) & Return to REV (R). (or S.A. when a Control Valve is used) Remove vent valve to add proper fluid as needed.
  • Page 12: Scheduled Maintenance

    VALVE OPERATION ADV. - ADVANCE / FORWARD HOLD / NEUTRAL RET. - RETRACT / RETURN SCHEDULED MAINTENANCE DAILY MAINTENANCE - The life, reliability, and safety of the tool is dependent on proper maintenance. Refer to and perform all ENGINE maintenance requirements as recommended by this manual and the Honda Engine Operator’s Manual (Supplied with unit).
  • Page 13 Move Throttle Control to the SLOW position to STOP the engine. Due to manufacturing and capacity limitations, Honda or Reliable Equipment & Service may Contact RELIABLE EQUIPMENT substitute an engine of higher rated power 800-966-3530 for maintenance of your for this Series engine.
  • Page 14: Operation (Single Acting)

    10) Ensure that valve lever is in the RIGHT (RET.) position and remove hose(s). See Disconnecting Hoses. 11) Close Reservoir Vent (Turn Lever Clockwise) and secure pump for future use. If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at 800-966-3530 or 215-357-3500.
  • Page 15: Operation (Double Acting)

    WARNING: DO NOT disconnect the tool, hoses, or fittings while the tool is running, hot, or under pressure. Serious injury or burns could result. IF YOU HAVE QUESTIONS REGARDING THE USE AND/OR OPERATION OF THIS TOOL CONTACT RELIABLE EQUIPMENT AT 800-966-3530...
  • Page 16: Troubleshooting

    Components loose ............Tighten component hardware Pump lacks power Control valve leaking ............Worn part or seal rings NOTICE If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT before continuing. Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193...
  • Page 17 READ BEFORE DISASSEMBLY Safety DO NOT attempt to make any changes to any of the component parts or accessories when connected to the power source. DO NOT adjust, inspect, or clean tool while the tool is connected to the power source. The tool could accidentally start up and WARNING cause serious injury.
  • Page 18 FIGURE 1 MAJOR COMPONENTS GASOLINE PUMP GASOLINE ENGINE AIR FILLTER COVER RELEASE FUEL CAP PULL START OIL FILL VALVE BLOCK ASSY. 48 49 HONDA Refer to the manufacturers (supplied) Operators Manual for Operation, Care and Maintenance information.
  • Page 19: Valve Block Assembly

    FIGURE 2 VALVE BLOCK ASSEMBLY...
  • Page 20 FIGURE 1 MAJOR COMPONENTS, GASOLINE PUMP R40001 TANK R40002 MOTOR MOUNT R40003 COVER R40043 SCREW R40049* O-RING R40058 SIGHTGLASS TUBE R40059 SCREW 5/16X24 R40060 STUD R40061 R40205 COUPLER SET (3050-3/3005-3 FEM., 3010-3/3009-3 MALE) R40074 WASHER, RUBBER R40075 CAGE R40076 FOOT ASSEMBLY R40077 BOLT R40078...
  • Page 21 SET SCREW R40130 SPRING PIN 1/4 X 1/2 It is highly recommended that this unit be returned to RELIABLE EQUIPMENT or a factory trained and authorized service center for all repair and maintenance. Complete disassembly is not recommended. Gasoline Engine...
  • Page 22 FIGURE 3 VALVE BLOCK ASSEMBLY...
  • Page 23 FIGURE 4 HIGH PRESSURE PUMP BLOCK FIGURE 5 MANIFOLD OUTLET BLOCK...
  • Page 24 FIGURE 4 HIGH PRESSURE PUMP BLOCK R40005 PRESSURE BLOCK R40006 CHECK PLUG R40007 SPRING R40008 BALL 9/32 R40009 PISTON + BUSHING SET R40010* O-RING R40031* O-RING R40039 SMALL BAYONET R40040* O-RING R40046 LOCKWASHER R40049* O-RING R40050 SCREW R40084 SPRING (HP SIDE) FIGURE 5 MANIFOLD OUTLET BLOCK R40027...
  • Page 25: Low Pressure Pump Assembly

    FIGURE 6 LOW PRESSURE PUMP ASSEMBLY BEFORE USING THIS PRODUCT READ THE SAFETY WARNINGS and recommended practices described in the manual. Failure by the operator to read and fully understand the warnings REL-SM will leave this person unqualified to use WARNING and operate the tool.
  • Page 26: Maintenance Record

    MAINTENANCE RECORD If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road Warminster, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193 Visit us on the web at www.Reliable-Equip.com...

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