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OPERATORS' GUIDE
REL-EP-115/230
SINGLE / DOUBLE ACTING
10,000 PSI CONTIUOUS DUTY
ELECTRIC HYDRAULIC PUMP
The REL-EP-115/230 single and
double acting hydraulic pump features
manual lever operation, continuous
duty performance, and a two stage
pumping system, to ensure
rapid tool advance.
The manual lever control valve,
and factory installed couplers
are ready to run your single or
double acting crimping, cutting
and spearing tools.
REL-EP-115/230
SINGLE / DOUBLE ACTING 10,000 PSI
CONTIUOUS DUTY ELECTRIC HYDRAULIC PUMP
WARNING
All information found in this guide must
be read and understood before use or
testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result in
severe personal injury and or death.
RELIABLE EQUIPMENT & SERVICE CO., INC.
301 Ivyland Road • Warminster, PA 18974 • USA
MODEL: _____________________
SERIAL NO.: ____________
YEAR: ___________
1
REL-EP-115/230 Manual 05-16
Phone: 215-357-3500 • Fax: 215-357-9193
REL-EP-115
115 Volt
REL-EP-230
230 Volt
2.0 hp
Continuous Duty
Electric Motor
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Related Manuals for Reliable Equipment REL-EP-115
Summary of Contents for Reliable Equipment REL-EP-115
- Page 1 REL-EP-115/230 SINGLE / DOUBLE ACTING 10,000 PSI CONTIUOUS DUTY ELECTRIC HYDRAULIC PUMP WARNING RELIABLE EQUIPMENT & SERVICE CO., INC. 301 Ivyland Road • Warminster, PA 18974 • USA Phone: 215-357-3500 • Fax: 215-357-9193 All information found in this guide must...
- Page 2 DISTRIBUTED BY NOTICE Sizes, weights and tool specifi cations listed in this manual are subject to change without notice. Consult factory for information and updates. REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY __________________________________________________________ ADDRESS ___________________________________________________________ _____________________________________________________________________ PHONE _____________________ FAX __________________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE ________________________________________________...
- Page 3 TABLE OF CONTENTS Registration ........................2 Table of Contents & Safety Reference Information ............3 Tool Quick Reference ....................... 4 General Safety Issues ....................5-7 SAFETY - System Installation, Pre-Operation and Removal ......... 8-10 Hose Connections and Installation ................. 8 Pre-Operation of Tool, Disconnecting Hoses ..............9 SPECIFICATIONS Hydraulic Fluid .......................
- Page 4 SINGLE AND DOUBLE ACTING REL-GB-10 - 8.75 ft./lb. torque,190cc 10,000 PSI HYDRAULIC PUMPS Briggs & Stratton OHV 4 stroke engine. The REL-GB-10 and REL-EP-115 single FEATURES: and double acting hydraulic pumps feature 10,000 PSI high pressure pump. manual lever operation, continuous duty Fast, two stage pumping system.
- Page 5 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these w a r n i n g s w i l l l e a v e t h i s p e r s o n u n q u a l i f i e d t o u s e a n d operate this tool.
- Page 6 Safe Operation & Care USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged or WARNING missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.
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Page 7: General Safety
NOTICE If you have any questions regarding the information found in this RELIABLE EQUIPMENT manual please contact before continuing. Phone: 215-357-3500 Toll Free: 800-966-3530 Fax: 215-357-9193... - Page 8 HOSES AND FITTINGS There exists the potential for shock in using anything other than certifi ed nonconductive hoses and hydraulic oil with dielectric properties, when using system components near energized WARNING electrical lines. Failure to recognize these conditions could cause electrocution. Hoses and fittings used with this tool must comply with S.A.E.
- Page 9 PRE - OPERATION OF TOOL DO NOT connect hoses or fi ttings to pump before reading all of the instructions in this Manual completely. Ensure power source is OFF, and hydraulic fl ow is turned OFF. Failure to comply with warnings can result in severe injury or death. WARNING Before attempting to run or use the REL-SERIES pump, check all connections, including hoses, and couplings.
- Page 10 REL-EP-115 TOOL SPECIFICATIONS Height ......................24 in. Depth .......................16 in. Width ..................... 12 in. Weight ....................100 lbs. Electric Motor ................115V/230V AC ....................... 2.0 hp Pump System ..........4 High Pressure Piston Style Tool Operation ............Single or Double Acting Operating Pressure (Factory Pre-set Relief Valve) ......10,000 psi...
- Page 11 Check sight glass to ensure that the pump has Single Acting - Connect to FWD (left) female coupler. proper fl uid volume as shown. Double Acting - Connect Pressure to FWD (L) & Return to REV (R). (or S.A. when a Control Valve is used) Remove vent valve to add proper fl...
- Page 12 Plug pendant switch shown below into the receptacle. Toggle switch may be used in place of pendant switch for single acting operations. Toggle switch is not required when using pendant. Turn toggle switch ON for remote valve operations. Press and hold button down to operate tool. S.A.
- Page 13 4) Ensure that the valve lever is in the RETURN (RET.) position. 5) Ensure that motor switch is in the “OFF” position. 6) Plug power cord into a grounded outlet. (REL-EP-115 115VAC) (REL-EP-230 230 VAC) 7) Turn motor on when ready to begin tool operation.
- Page 14 Serious injury or burns could result. 10) Close Reservoir Vent (Turn Lever Clockwise) and secure pump for future use. IF YOU HAVE QUESTIONS REGARDING THE USE AND/OR OPERATION OF THIS TOOL CONTACT RELIABLE EQUIPMENT AT 800-966-3530...
- Page 15 SCHEDULED MAINTENANCE DAILY MAINTENANCE - The life, reliability, and safety of the tool is dependent on proper maintenance. Clean all surfaces including, hand control, fi ttings, hoses and housing. Inspect tool for wear and damage. Worn or damaged parts can cause malfunction. Inspect for cracked hoses and leaking fi...
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Page 16: Troubleshooting
Determine the source (i.e. tool or hydraulic system) of the problem before trouble shooting. Will not run Improper power source (REL-EP-115) ....Verify power source meets specifi cations 115V AC Motor runs but pump will not operate Low hydraulic fl uid ..........Check fl uid level Incorrect viscosity ............ - Page 17 READ BEFORE DISASSEMBLY Safety DO NOT attempt to make any changes to any of the component parts or accessories when connected to the power source. DO NOT adjust, inspect, or clean tool while the tool is connected to the power source. The tool could accidentally start up and WARNING cause serious injury.
- Page 18 FIGURE 1 MAJOR COMPONENTS ELECTRIC PUMP 59 99 If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at 800-966-3530 or FAX 215-357-9193.
- Page 19 FIGURE 2 INNER PUMP ASSEMBLY Items indicated with an * on the parts list are included in Seal Kit Part # R40200.
- Page 20 FIGURE 1 MAJOR COMPONENTS, ELECTRIC PUMP R40001 TANK R40065 E MOUNT R40003 COVER R40043 SCREW R40049* O-RING CS123-9 115V CORD & PLUG ASSY R40205 GRIP, CORD R40059 SCREW 5/16X24 R40204 ELECTRIC MOTOR ASSEMBLY R40148 SCREW R40066 SCREW R40067 LOCKWASHER R40207 COUPLER SET (3050-3/3005-3 FEM., 3010-3/3009-3 MALE) R40069 HANDLE ASSY.
- Page 21 R40063 DUMP PIPE R40101 VALVE BODY It is highly recommended that this unit be returned to RELIABLE EQUIPMENT or a factory trained and authorized service center for all repair and maintenance. Complete disassembly is not recommended. ELECTRIC MOTOR - Refer to the manufacturers (supplied) motor Operators Manual for Operation, Care &...
- Page 24 FIGURE 4 HIGH PRESSURE PUMP BLOCK R40005 PRESSURE BLOCK R40006 CHECK PLUG R40007 SPRING 13191 BALL 9/32 R40009 PISTON + BUSHING SET R40010 * O-RING R40031 * O-RING R40039 SMALL BAYONET R40040 * O-RING R40046 LOCKWASHER R40049 * O-RING R40050 SCREW R40084 SPRING (HP SIDE)
- Page 26 USER NOTES If you have any questions regarding the information in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road • Warminster, PA 18974 Phone: 800-966-3530 • Fax: 215-357-9193 Visit us on the web at www.Reliable-Equip.com...