KROHNE OPTIBATCH 4011 C Handbook
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KROHNE OPTIBATCH 4011 C Handbook

Mass flowmeter for process batching
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OPTIBATCH 4011 C
OPTIBATCH 4011 C
OPTIBATCH 4011 C
OPTIBATCH 4011 C
Mass flowmeter for process batching
© KROHNE 11/2015 - 4000868403 - MA OPTIBATCH R03 en
Handbook
Handbook
Handbook
Handbook

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Summary of Contents for KROHNE OPTIBATCH 4011 C

  • Page 1 OPTIBATCH 4011 C OPTIBATCH 4011 C OPTIBATCH 4011 C OPTIBATCH 4011 C Handbook Handbook Handbook Handbook Mass flowmeter for process batching © KROHNE 11/2015 - 4000868403 - MA OPTIBATCH R03 en...
  • Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2015 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 11/2015 - 4000868403 - MA OPTIBATCH R03 en...

  • Page 3: Table Of Contents

    CONTENTS OPTIBATCH 4011 C 1 Safety instructions 1.1 Intended use ........................5 1.2 CE certification ......................... 5 1.3 Associated documents ..................... 5 1.4 Dirty gas..........................5 1.5 Safety instructions from the manufacturer ..............6 1.5.1 Copyright and data protection ....................6 1.5.2 Disclaimer ..........................
  • Page 4 CONTENTS OPTIBATCH 4011 C 6 Service 6.1 Spare parts availability....................27 6.2 Availability of services ....................27 6.3 Returning the device to the manufacturer..............27 6.3.1 General information......................27 6.3.2 Form (for copying) to accompany a returned device............28 6.4 Disposal .......................... 28 7 Technical data 7.1 Measuring principle......................

  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS OPTIBATCH 4011 C 1.1 Intended use This flowmeter has been specifically designed for the fast batching measurement of mass or volume and is intended for use in filling machines or bespoke applications. 1.2 CE certification CE marking This device conforms with the following EC directives: •...

  • Page 6: Safety Instructions From The Manufacturer

    SAFETY INSTRUCTIONS OPTIBATCH 4011 C 1.5 Safety instructions from the manufacturer 1.5.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

  • Page 7: Product Liability And Warranty

    SAFETY INSTRUCTIONS OPTIBATCH 4011 C 1.5.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions"...

  • Page 8: Warnings And Symbols Used

    SAFETY INSTRUCTIONS OPTIBATCH 4011 C 1.5.5 Warnings and symbols used Safety warnings are indicated by the following symbols. DANGER! This warning refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces.

  • Page 9: Device Description

    DEVICE DESCRIPTION OPTIBATCH 4011 C 2.1 Scope of delivery 1 Mass flowmeter. 2 Carton. 3 Documentation. 4 CD-ROM and calibration certificate. If any items are missing, please contact the manufacturer. 2.2 Device description This device has been designed for the mass or volume measurement of liquid products in batching and filling machines.

  • Page 10: Installation

    INSTALLATION OPTIBATCH 4011 C 3.1 Storage • Store the device in a dry and dust-free location. • Avoid direct exposure to the sun. • Store the device in its original packing. • Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C / +185°F.

  • Page 11: Mounting Restrictions

    INSTALLATION OPTIBATCH 4011 C 3.3 Mounting restrictions 3.3.1 General installation principles Figure 3-1: General mounting restictions 1 Fully support the weight of the meter. The meter can be supported with clamps close to the connecting flanges. 2 Do not use extreme reductions in process pipework size.

  • Page 12: Carousel Installation

    INSTALLATION OPTIBATCH 4011 C 3.3.2 Carousel installation Figure 3-2: Carousel installation 1 Typical installation 2 Installation showing the maximum offset angle which is 12º from the vertical • Where the meter has to be installed at an angle, DO NOT exceed the maximum offset angle.

  • Page 13: And Ehedg Approval

    INSTALLATION OPTIBATCH 4011 C 3.3.3 3A and EHEDG approval 1 Mount the meter vertically to allow self-draining. 2 If you are installing at an angle, the maximum offset angle for the meter to be self-draining is 12°. 3 DO NOT install the meter with an offset angle greater than 12°. This will prevent the meter from self-draining.

  • Page 14: Lumberg® Connector

    INSTALLATION OPTIBATCH 4011 C 3.3.5 Lumberg® connector Lumberg® connector orientation 1 Flow direction 2 Lumberg® connector 3 Keyway www.krohne.com 11/2015 - 4000868403 - MA OPTIBATCH R03 en...

  • Page 15: Electrical Connections

    ELECTRICAL CONNECTIONS OPTIBATCH 4011 C 4.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply;...
  • Page 16 ELECTRICAL CONNECTIONS OPTIBATCH 4011 C Lumberg® plug and flying lead Plug / pin connections Function Colour PSU + 24 V White RS485 A Brown RS485 B Green PSU + 0 V Yellow Pulse + Grey Pulse - Pink N / C...

  • Page 17: Power Supply

    ELECTRICAL CONNECTIONS OPTIBATCH 4011 C 4.3 Power supply 1 Connection plug pin 1 2 Connection plug pin 4 3 Meter 4 Protected extra-low voltage (PELV) power supply 11/2015 - 4000868403 - MA OPTIBATCH R03 en www.krohne.com...

  • Page 18: Schematic Layout (Pulse Output)

    ELECTRICAL CONNECTIONS OPTIBATCH 4011 C 4.4 Schematic layout (pulse output) Sink input A Input B Ground 1 Connection plug pin 5 2 Connection plug pin 6 3 Galvanically isolated pulse output of the meter 4 Load resistor. See table for typical values 5 Batch processor or PLC sink input with an impedance greater than 10 kΩ...
  • Page 19 ELECTRICAL CONNECTIONS OPTIBATCH 4011 C Source input 10...24 V A V+ B Input 1 Connection plug pin 5 2 Connection plug pin 6 3 Galvanically isolated passive pulse output of the meter 4 Load resistor. Typical value is 1 kΩ...

  • Page 20: Start-Up

    START-UP OPTIBATCH 4011 C 5.1 Configuration with Toolbox The meter can be configured using the supplied software and adaptor, which allows connection to a personal computer (PC) or a laptop. INFORMATION! When the meter is in configuration mode, the pulse output is not available.

  • Page 21: Manual Connection

    START-UP OPTIBATCH 4011 C 5.1.1 Manual connection 1 Connection Port 2 Baud Rate 3 Parity 4 Stop Bits 5 Slave ID 6 Cancel button 7 OK button • Press <F3> or select Connection > Auto Connect. The Connect dialogue box will open.

  • Page 22: Automatic Connection

    START-UP OPTIBATCH 4011 C 5.1.2 Automatic connection An automatic connection can be made with a single meter on a point-to-point basis. 1 Connection port 2 Cancel button 3 OK button • Press F5 or select: Connection > Auto Connect. The Auto Connect dialogue box opens.

  • Page 23: Outputs

    START-UP OPTIBATCH 4011 C 5.1.4 Outputs The meter is pre-configured according to the customer's order. If it is necessary to change output parameters, it is recommended that only Frequency and Pulse Quantity are changed. 1 Output tab 2 Frequency - sets the maximum pulse frequency to 1 kHz or 10 kHz / mass or volume 3 Pulse Quantity - sets the quantity of each pulse.

  • Page 24: Setup

    START-UP OPTIBATCH 4011 C 5.1.5 Setup 1 Setup tab 2 Suppression time 3 Low Flow Threshold 4 Suppression Cut-Off 5 Flow Direction Ringing Ringing Ringing Ringing High-speed valves can cause unwanted tube vibrations that result in surges in the signal amplitude.
  • Page 25 START-UP OPTIBATCH 4011 C Low Flow Threshold 1 Zero line 2 Low Flow Threshold 3 Mass flow 4 Valve shut off 5 Ringing For most applications, the Low Flow Threshold will stop ringing affecting the mass flow measurement. Excessive ringing 1 Ringing above Low Flow Threshold In some applications, the ringing might be above the Low Flow Threshold.

  • Page 26: Zero Calibration

    START-UP OPTIBATCH 4011 C In these applications, use the Suppression Cut Off and Suppression Time parameters to temporarily adjust the Low Flow Threshold. This will stop the ringing from affecting the mass flow measurement. Flow Direction Flow Direction Flow Direction Flow Direction The factory default flow direction is left to right.

  • Page 27: Service

    SERVICE OPTIBATCH 4011 C 6.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

  • Page 28: Form (For Copying) To Accompany A Returned Device

    SERVICE OPTIBATCH 4011 C 6.3.2 Form (for copying) to accompany a returned device CAUTION! To avoid any risk for our service personel, this form has to be accessible from outside of the packaging with the returned device. Company: Address: Department: Name: Tel.

  • Page 29: Technical Data

    TECHNICAL DATA OPTIBATCH 4011 C 7.1 Measuring principle Meter from the side, showing tube layout 1 Measuring tubes 2 Drive coil 3 Sensor 1 4 Sensor 2 Static meter not energised and with no flow 1 Measuring tubes 2 Drive coil...
  • Page 30 TECHNICAL DATA OPTIBATCH 4011 C Energised meter 1 Measuring tubes 2 Direction of oscilation 3 Sine wave When the meter is energised, the drive coil vibrates the measuring tubes causing them to oscillate and produce a sine wave (3). The sine wave is monitored by the two sensors.

  • Page 31: Technical Data

    TECHNICAL DATA OPTIBATCH 4011 C 7.2 Technical data INFORMATION! The following data is provided for general applications. If you require data that is more • relevant to your specific application, please contact us or your local sales office. Additional information (certificates, special tools, software,...) and complete product •...
  • Page 32 TECHNICAL DATA OPTIBATCH 4011 C Operating conditions Nominal flow rates Nominal flow rates Nominal flow rates Nominal flow rates 10 kg/min / 22 lb/min 22 kg/min / 48.4 lb/min 72 kg/min / 158.4 lb/min Ambient temperature Ambient temperature Ambient temperature...
  • Page 33 TECHNICAL DATA OPTIBATCH 4011 C Electrical Connection Connection Connection Connection Connection Electrical connections Micro (M12) male, 8 pole (Lumberg PRSFM 8/0.5M) Power Supply Power Supply Power Supply Power Supply Voltage 24 VDC ±20% Power consumption Power supply type Protected extra-low voltage (PELV)

  • Page 34: Measuring Accuracy

    TECHNICAL DATA OPTIBATCH 4011 C 7.3 Measuring accuracy 0.45 0.35 0.25 0.15 0.05 X Flow rate [%] Y Measuring error [%] Measuring error The measuring error is obtained from the combined effects of accuracy and zero stability. Reference conditions Product...

  • Page 35: Pressure Drop

    TECHNICAL DATA OPTIBATCH 4011 C 7.4 Pressure drop Metric Metric Metric Metric X Mass flow [kg / min] Y Pressure [barg] 1 S08 2 S10 3 S15 Reference conditions Meter Product Temperature OPTIBATCH S08 OPTIBATCH S10 Water 20ºC OPTIBATCH S15 11/2015 - 4000868403 - MA OPTIBATCH R03 en www.krohne.com...
  • Page 36 TECHNICAL DATA OPTIBATCH 4011 C Imperial Imperial Imperial Imperial X Mass flow [lb / min] Y Pressure [psig] 1 S08 2 S10 3 S15 Reference conditions Meter Product Temperature OPTIBATCH S08 OPTIBATCH S10 Water 68ºF OPTIBATCH S15 www.krohne.com 11/2015 - 4000868403 - MA OPTIBATCH R03 en...

  • Page 37: Dimensions And Weights

    TECHNICAL DATA OPTIBATCH 4011 C 7.5 Dimensions and weights 7.5.1 Dimensions Hygienic flange Meter Connection DN20 DIN11864-2 DN20 DIN11864-2 DN20 DIN11864-2 [mm] [inches] [mm] [inches] [mm] [inches] 0.59 0.59 0.59 10.6 10.6 10.6 7.44 7.44 7.44 59.5 2.34 59.5 2.34 59.5...

  • Page 38: Weights

    TECHNICAL DATA OPTIBATCH 4011 C Hygienic clamp Meter S08 / S10 Connection [mm] 59.5 59.5 [inches] 13.1 13.1 7.44 7.44 2.34 2.34 7.5.2 Weights Meter [kg] [lb] [kg] [lb] [kg] [lb] 6.38 6.38 6.38 www.krohne.com 11/2015 - 4000868403 - MA OPTIBATCH R03 en...

  • Page 39: Notes

    NOTES OPTIBATCH 4011 C 11/2015 - 4000868403 - MA OPTIBATCH R03 en www.krohne.com...
  • Page 40 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...

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