Beko BEKOMAT 32U Instructions For Installation And Operation Manual

Condensate drains
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EN - english
Instructions for installation and operation
Condensate drain
®
BEKOMAT
32U
(BM32U)

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  Summary of Contents for Beko BEKOMAT 32U

  • Page 1 EN - english Instructions for installation and operation Condensate drain ® BEKOMAT (BM32U)
  • Page 2 Dear customer, Thank you for deciding in favour of the BEKOMAT ® 32U condensate drain. Please read the installation and operating instructions carefully before mounting and starting up the BEKOMAT ® 32U , and follow our directions. Perfect functioning of the BEKOMAT ®...
  • Page 3: Table Of Contents

    Pictograms and symbols ........................4     Safety instructions ..........................4     Proper use .............................. 6     Exclusion from the scope of application ....................6     Technical data ............................7     Electrical data ............................8    ...
  • Page 4: Pictograms And Symbols

    Any deviation involves a risk for persons and materials, and may result in malfunction and service failures. If you have any queries regarding these installation- and operating instructions, please contact BEKO TECHNOLOGIES GMBH. Danger! Compressed air!
  • Page 5 Safety instructions Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. Measures: • During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364). •...
  • Page 6: Proper Use

    Proper use Proper use • The BEKOMAT ® 32U is an electronically level-controlled condensate drain for compressed-air plants. • The device is employed within the permissible performance parameters (see "Technical data"). ® • The BEKOMAT 32U is able to drain condensate under operating pressure from the plant components virtually without compressed-air loss.
  • Page 7: Technical Data

    Technical data Technical data min./max. operating pressure 0,8...16 bar (12...230 psi) min./max. temperature +1...+70 °C (+34...+158 °F) G ½ (NPT ½) internal Condensate inflow max. screw-in depth 13,5 mm (½") Condensate outflow G ¼ Ø 8 ... 10 mm hose connector Condensate oil-contaminated + oil-free Housing...
  • Page 8: Electrical Data

    Electrical data Electrical data 95…240 VAC ±10% (50…60 Hz) /100…125 VDC ±10% Supply voltage (see type plate) 24…48 VAC ±10% (50…60 Hz) / 18…72 VDC ±10% Power consumption P = 0.6 ... 3 VA (W) Recommended cable-jacket Ø 5.0…10 mm (0.20“…0.39“) diameter Recommended wire cross-section...
  • Page 9: Dimension Drawing

    Dimension drawing Dimension drawing 179 (7.05) G½ (NPT ½) 164,7 (6.48) G½ (NPT ½) G¼ ø 8-10 (dia 0.32 0.39) 4 - 8 Nm 0,9 ± 0,1 Nm mm (inch) BEKOMAT® 32U...
  • Page 10: Climate Zones And Performance Data

    Climate zones and performance data Climate zones and performance data Max. Max. Max. compressor performance dryer performance filter performance Climate zone m³/min. m³/min. m³/min. green 12,0 60,0 blue 10,0 50,0 35,0 The indicated performance data are based on a moderate climate and apply to Europe, large parts of Southeast Asia, North and South Africa, parts of North and South America (climate zone: blue).
  • Page 11: Function

    Function Function Via the inlet line (1) the condensate flows into the ® BEKOMAT 32U and accumulates in the housing (2). A capacitively functioning sensor (3) continuously registers the filling level and relays a signal to the electronic control as soon as the container is filled. The pilot valve (4) is activated and the membrane (5) opens the outlet line to discharge the condensate (6).
  • Page 12 Function ® At the BEKOMAT 32U, two LEDs indicate the individual operating states. When applying supply voltage, the BEKOMAT ® carries out a self-test. Both LEDs are lit for approximately 1 second, subsequently, the device changes over to the "ready-to-operate" state. Ready to operate, voltage is applied.
  • Page 13 Function ® The BEKOMAT 32U releases a maintenance message for a service that is to be carried out. Depending on the operating mode, a visual maintenance message (service) is activated which signalises the replacement of the service unit. The maintenance message is indicated by the flashing supply voltage-LED "Power".
  • Page 14: Installation

    Installation 10 Installation Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Measures: • Do not exceed the maximum operating pressure (see type plate). •...
  • Page 15 Installation Note: It is imperative to observe all hazard statements and warnings listed here. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. As a matter of principle, only use suitable and appropriate tools and materials in a proper condition. Do not use aggressive cleaners and improper devices such as high-pressure cleaners.
  • Page 16 Installation wrong correct Pressure differences! Each condensate accumulation point must be drained separately. Continuous slope! Avoid a water pocket when installing the feed pipe Deflector area! If drainage is to be carried out directly from the pipe, deflection of the air flow will be useful. Ventilation! If the slope in the inlet line is not sufficient or if any other inflow problems occur, a venting line needs to...
  • Page 17: Electrical Installation

    Electrical installation 11 Electrical installation Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage. Measures: • During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364). •...
  • Page 18 Electrical installation Connection of the potential-free contact and of the external test: 1. Selection of the suitable cable. 2. Connection to X2 and X3, as shown in the adjacent illustration. 3. The installation steps are the same as for the power supply connection.
  • Page 19 Electrical installation Terminal assignment supply voltage (operating voltage) Power supply   • X 1.1 L/+ • X 1.2 N/- L = Outer conductor N = Neutral conductor Terminal assignment low voltage (operating voltage) Power supply   • X 1.1 L/+ •...
  • Page 20 Electrical installation Note: At a low-voltage supply (< 50 VAC / < 75 VDC), only use a protective extra-low-voltage. Tighten the threaded cable connection with a slightly sealing effect. +24 VDC X1.1 + 5 VDC POWER X1.2 X2.1 n.o. X2.2 com.
  • Page 21: Inspection And Maintenance

    Inspection and maintenance 12 Inspection and maintenance Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured. Measures: • Do not exceed the maximum operating pressure (see type plate). •...
  • Page 22 Inspection and maintenance Note: It is imperative to observe all hazard statements and warnings listed here. Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of installation. As a matter of principle, only use suitable and appropriate tools and materials in a proper condition. Do not use aggressive cleaners and improper devices such as high-pressure cleaners.
  • Page 23 Inspection and maintenance 7. or remove the screws (8) at the intermediate adapter (9) and remove the latter from the service unit by pulling it downwards. 8. Check whether or not the new service unit (5) goes with the control unit (1). (model designation and colour of the arresting hook (2)).
  • Page 24: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination 13 Troubleshooting and fault elimination Symptoms Possible reasons Measures Supply voltage incorrect Check voltage on the ID plate Circuit board defective Check the connections and the supply voltage Check the circuit boards for possible damage No LED lights up Failure during the start of the Separate the device from the supply programme...
  • Page 25: Elements And Components

    15 Recommended spare parts Available sets of spare parts Contents Order number Service unit 8, 9, 11* 4023571 Gasket kit 3, 8, 11* 4024392 Design shell* 4010167 Connection adapter* 11*, 12*, 13*, 14*, 15* 4010155 * Not for BEKOMAT 32U built-in BEKOMAT® 32U...
  • Page 26: Accessories

    Accessories 16 Accessories Available accessory sets Contents Order number Mounting brackets 1 Mounting bracket 4010105 for wall and base 2 Extension G ½ 20 long 12 (4.72) Ø 6,5  23 (9.05 (2.55) Ø 6,5  (2.55) 50  (19.68) Available accessory sets Contents Order number...
  • Page 27 BEKOMAT® 32U...
  • Page 28: Declaration Of Conformity

    Declaration of conformity 17 Declaration of conformity BEKOMAT® 32U...
  • Page 29 Declaration of conformity BEKO TECHNOLOGIES GMBH Im Taubental 7 41468 Neuss GERMANY Phone: +49 2131 988-0 www.beko-technologies.com EU Declaration of Conformity We hereby declare that the products named below comply with the stipulations of the relevant directives and technical standards. This declaration only refers to products in the condition in which they have been placed into circulation.
  • Page 30 A  H  Accessories 26 Hose connector 25 Accessory sets 26 I  Alarm mode 12 Inlet line 11 Angle adapter 25 Inspection 21 Angle nozzle 22 Installation 14 B  Installation and operating instructions 4 blows off 24 Installation and operating instructions 4 Both LEDs are continuously on 24 Instructions, safety instructions 4 Intermediate adapter 23, 25...
  • Page 31 T  V  Technical data 7 Venting line 16 Trouble sources 12 W  Troubleshooting 24 Water pocket 16 U  Upper part of the cover 25 BEKOMAT® 32U...
  • Page 32     Italia / Italy Polska / Poland 日本 / Japan  BEKO TECHNOLOGIES S.r.l BEKO TECHNOLOGIES Sp. z o.o. BEKO TECHNOLOGIES K.K Via Peano 86/88 ul. Pańska 73 KEIHIN THINK Building 8 Floor I - 10040 Leinì (TO) PL - 00-834 Warszawa 1-1 Minamiwatarida-machi Tel.