Hyundai HYLS15520T User Manual
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Hyundai HYLS15520T User Manual

Hyundai HYLS15520T User Manual

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  • Page 2: Table Of Contents

    INDEX CONTENTS PAGE NO.S SAFETY 3 - 8 PART LOCATIONS 9 - 10 ASSEMBLY 11 - 14 PRE-OPERATION CHECKS 15 - 16 STARTING PROCEDURE 17 - 19 STOPPING PROCEDURE OPERATING INSTRUCTIONS 21 - 22 MAINTENANCE 23 - 29 TRANSPORTING TROUBLESHOOTING 30 - 31 SPECIFICATION RECYCLING AND PRODUCT DISPOSAL...

  • Page 3: Safety

    1. SAFETY General Safety Notes. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
  • Page 4 1.10 Carbon Monoxide (where applicable). 1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
  • Page 5 1.20 General Fuel Safety (where applicable). CAUTION ALL FUELS ARE FLAMABLE 1.21 Fire Hazard – keep fuel away from all sources of ignition for example heaters. Lamps, sparks from grinding or welding. 1.22 DO NOT carry out hot work on tanks that have contained fuel. 1.23 ALWAYS keep the work area tidy.
  • Page 6 1.46 All trailing cables should be routed so as not to cause any kind of trip hazard. 1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves. 1.50 Batteries (where present). 1.51 Batteries present a risk if they become damaged by the possible leaking of electrolyte.
  • Page 7 recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur. 1.70 Noise (where applicable). 1.71 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have hearing checked regularly.
  • Page 8 1.92 NEVER allow children or anyone unable to fully understand the directions given in this manual to operate this product. 1.93 Make sure you keep this manual handy so you may refer to it whenever questions arise and ensure you pass this manual on if the machine is loaned or sold. 1.94 Correct Personal Protective Equipment (PPE) MUST be worn at all times when operating or repairing this machine.

  • Page 9: Part Locations

    2. PART LOCATIONS Safety Handle Log Cradle Control Handle Drive Belt Cover Log Pusher Towing Attachment* Engine Front Leg Splitting Wedge Wheels Slide Rail Rear Support Leg NOTE The towing attachment is for farm or forestry vehicles only. This log splitter CAN NOT be towed on public roads.
  • Page 10 Exhaust Recoil Starter Handle Spark Plug Fuel Filler Cap Throttle Lever Fuel Tank Air Filter On/Off Switch Choke Lever Oil Drain Plug Fuel Valve Oil Filler Cap...

  • Page 11: Assembly

    3. ASSEMBLY CAUTION Use extreme caution when unpacking this machine. Some components are heavy and will require additional assistance or mechanical handling equipment. Attach the wheels to the axles on the engine stand. Place the spacer over the end of the axle and slide the wheel onto the spacer. Place a spring washer then a flat washer onto the bolt making sure the flat washer faces the wheel.
  • Page 12 Attach the front support leg to the frame. Slide the front support leg into the mounting bracket on the log splitter frame and make sure the holes in the support leg and the holes in the frame line up. Slide an M10x75 bolt through the top mounting hole, through the support leg and out of the other side.
  • Page 13 To fix the towing bar to the main body. 2.10 Line the mounting holes on the tow bar up with the holes in the log splitter frame. 2.11 Fix in place using the M10x25 bolts and M10 nuts. 1. M10x25 Bolt 2.
  • Page 14 2.13 Attach the upper control handle to the lower control handle using an M6x30 Hex nut and an M6 nut. 2.14 Attach the upper safety handle to the lower safety handle using M6x16 bolts, M6 washers and M6 nuts. 2.15 Attach the wheel covers to the engine stand using M6x16 bolts, M6 washers and M6 nuts.

  • Page 15: Pre-Operation Checks

    4. PRE OPERATION CHECKS CAUTION This machine is shipped without fuel or oil. You MUST fill the machine BEFORE use or you may cause damage to the machine that will not be covered by the warranty. WARNING ALL fuel are flammable and should be handled with care. Wipe up any spills immediately.
  • Page 16 ADDING FUEL CAUTION ALL FUELS ARE FLAMABLE ALWAYS fuel and defuel in a well ventilated area outside of buildings. ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves, overalls. CAUTION DO NOT overfill the fuel tank, you MUST allow space for fuel expansion.

  • Page 17: Starting Procedure

    5. STARTING PROCEDURE WARNING This machine is shipped without fuel or oil. You MUST fill the machine BEFORE use or you may cause damage to the machine that will not be covered by the warranty. Move the fuel valve lever to the ON position. FUEL VALVE LEVER To start a COLD engine, move the choke lever to the CLOSED position.
  • Page 18 Move the throttle lever away from the SLOW position to about 1/3 of the way towards the FAST position. THROTTLE LEVER Turn the engine switch to the ON position. ENGINE SWITCH Gently pull the recoil starter handle until you feel resistance, the pull swiftly until the engine starts.
  • Page 19 As the engine warms up from cold, gradually move the choke lever to the open position. If starting a warm engine, leave the choke in the open position. CHOKE LEVER Set the throttle lever to the desired engine speed. THROTTLE LEVER...

  • Page 20: Stopping Procedure

    6. STOPPING PROCEDURE CAUTION To stop the engine in an emergency, turn the engine switch to the OFF position. Under normal operation, use the procedure below. Move the throttle lever to the SLOW position and allow the engine to idle with no load for 20 to 30 seconds.

  • Page 21: Operating Instructions

    7. OPERATING INSTRUCTIONS CAUTION ALWAYS keep hands and feet clear of moving parts and NEVER use the machine if any of the safety guards are damaged or missing. CAUTION The log splitter should be kept in a horizontal position when in use. ALWAYS use the rear support leg when in use.
  • Page 22 6.14 If the ram stops before the log has been split, quickly pull the control lever backwards to prevent stress on the belts. Once the ram is free continue to split the log. 6.15 If a log becomes jammed, release the controls and return the ram to the start position. 6.16 Insert a wedge under the jammed log, start the log splitter to push the wedge under the jammed log.

  • Page 23: Maintenance

    8. MAINTENANCE WARNING Before performing any maintenance procedure or inspection, stop the engine and allow to cool for 30 minutes. ALWAYS work in a well ventilated area away from any sources of ignition. ALWAYS wear the appropriate Personal Protective Equipment (PPE) when carrying out any maintenance.
  • Page 24 LUBRICATION All bearings on your splitter are sealed units and should have sufficient lubricant to last the life of your machine under normal use. No lubrication is required between the carriage bearing and the frame. This area must be kept free of lubricant to ensure proper operation of the splitter. No grease under here To grease the rack and pinion, carefully tie a piece of string on to the end loop of the return spring.
  • Page 25 NOTE Recommended Oil: Semi-Synthetic SAE15W40 Engine Oil. NOTE Drain the engine oil when the engine is WARM, not HOT. Warm oil drains quickly and completely. Place a suitable container underneath the oil drain plug to catch the engine oil. Remove the oil filler cap/dipstick and then remove the oil drain plug. Allow the engine oil to drain completely.
  • Page 26 THE SPARK PLUG 7.12 You MUST allow the spark plug to cool down before carrying out any maintenance. 7.13 Always replace with the same model spark plug as fitted. 7.14 To check spark plug, remove spark plug cap and remove spark plug using a spark plug wrench (not provided).
  • Page 27 AIR FILTER CAUTION A dirty air filter will restrict the air flow to the carburetor, which will reduce engine efficiency. When using the lawnmower in very dusty areas you must clean or replace the air filter more often. Never operate machine without the air filter being fitted it can cause damage to the engine, which is not covered by warranty.
  • Page 28 FUEL AND CARBURETOR CAUTION ALL FUELS ARE FLAMABLE ALWAYS fuel and defuel in a well ventilated area outside of buildings. ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment (PPE), suggested items are but not limited to safety gloves, overalls. 7.26 The use of old or stale fuel will impair starting and running of the machine.

  • Page 29: Transporting

    STORAGE 7.35 The following steps should be taken to prepare your log splitter for storage. 7.36 Drain the fuel from the fuel tank, then run the machine until the engine comes to a stop. This allows the carburetor to be emptied of fuel. 7.37 Disconnect the HT lead and remove the spark plug.

  • Page 30: Troubleshooting

    10. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION Fuel Valve OFF Move fuel valve lever to ON Move choke lever to CLOSED Choke OPEN unless engine is warm Engine switch OFF Turn engine switch to ON Out of fuel Refuel Bad fuel; engine stored without Drain fuel tank and carburetor.

  • Page 31: Troubleshooting

    TROUBLESHOOTING CONT… Push the lever quicker and Leve not all the way forward more forcefully into the forward when the rack comes under full position. A hard stop should be load felt at the end of the stroke when engaging the handle. Operator lever snapping out of Take to a qualified repair gear or not staying in gear...

  • Page 32: Specification

    11. SPECIFICATION Engine Displacement 6.5hp Engine Model Hyundai IC200 Splitting Force 15 Tonnes Fuel Unleaded Petrol Semi-Synthetic SAE15W40 Max Log Length 52cm Max Log Diameter 40cm Travel Time 3 seconds Working Table Height 57cm Wedge Height 16cm Wedge Width 2.54cm...

  • Page 33: Recycling And Product Disposal

    12. RECYCLING AND PRODUCT DISPOSAL We do not offer a takeback scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and or Batteries is passed onto you by So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.

  • Page 34: Declaration Of Conformity

    13. DECLARATION OF CONFORMITY 10.0 Genpower Ltd confirms that this Hyundai product conforms to the following CE Directives; 2006/42/EC Machinery Directive 2004/108/EC EMC Directive 2000/14/EC, Amended by 2005/88/EC Noise Emissions Directive 97/68/EC_2010/26/EC NRMM Emissions Directive EC DECLARATION OF CONFORMITY The undersigned. As authorised by: Genpower Ltd...

  • Page 35: Contact Details

    14. CONTACT DETAILS 11.0 POSTAL ADDRESS Genpower Ltd, Isaac Way, London Road, Pembroke Dock, Pembrokeshire. SA72 4RW. UK. 11.1 TELEPHONE +44 (0) 1646 687880 11.2 +44 (0) 0164 686198 11.3 TECHNICAL EMAIL aftersales@genpower.co.uk 11.4 WEBSITE www.hyundaipowerequipment.co.uk 15 WARRANTY 12.0 To register your machine for the manufacturer's warranty, please visit https://www.hyundaipowerequipment.co.uk/warranty 16.

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