SuperMax SUPERBRUSH 36 Owner's Manual
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SuperMax SUPERBRUSH 36 Owner's Manual

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Keep This Manual Handy For Quick Reference
S
B
O
'
M
UPER
RUSH
WNER
S
ANUAL
For S
B
24 and S
B
36
UPER
RUSH
UPER
RUSH
shown with optional accessories
IMPORTANT: BEFORE OPERATING YOUR SUPERBRUSH READ THE INSTRUCTIONS
IN THIS MANUAL FOR UNPACKING AND SETTING UP YOUR MACHINE.
USA

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Do you have a question about the SUPERBRUSH 36 and is the answer not in the manual?

Questions and answers

Bill
March 17, 2025

Looking for the conveyor motor and assembly for a SuperMax tool brush 36

0
1 comments:
Mr. Anderson
March 17, 2025

The SuperMax SUPERBRUSH 36 uses a direct-drive DC conveyor motor with 100 in-lbs. torque and an infinitely variable speed from 0 to 15 feet per minute. For replacement parts, you can contact SuperMax directly, as they provide reasonable pricing and responsive support.

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Summary of Contents for SuperMax SUPERBRUSH 36

  • Page 1 Keep This Manual Handy For Quick Reference ’ UPER RUSH WNER ANUAL For S 24 and S UPER RUSH UPER RUSH shown with optional accessories IMPORTANT: BEFORE OPERATING YOUR SUPERBRUSH READ THE INSTRUCTIONS IN THIS MANUAL FOR UNPACKING AND SETTING UP YOUR MACHINE.
  • Page 2 • Never operate the sander without its dust more every time you use it. All SuperMax Tools cover or pulley guarding in place. brush sanders feature a variable brush speed • Always maintain control of boards to avoid (RPM) and the exclusive variable-speed power feed kickback;...

  • Page 3: Table Of Contents

    ANUAL ONTENTS ONTENTS BOUT UPER RUSH YSTEM ROUBLESHOOTING Nomenclature ......4 UPER RUSH UPER RUSH Troubleshooting Guide: Motors....13 Unpacking Your S Sander ..5 UPER RUSH Troubleshooting Guide: Conveyor..14 ETTING UPER RUSH Troubleshooting Guide: Machine ...15 Making Electrical Connections ....6 Connecting Dust Collectors .....7 ERVICING UPER RUSH...

  • Page 4: About The Super Brushs

    ’ UPER RUSH WNER ANUAL BOUT UPER RUSH YSTEM This manual is designed to help familiarize you which raises and lowers the conveyor table; 2) a with your S sander, and to help you brush speed control handle which controls brush UPER RUSH take advantage of its exclusive features.

  • Page 5: Unpacking Your Super Brush

    BOUT UPER RUSH YSTEM and then the set screw with an Allen wrench. Then NPACKING UPER RUSH retighten each set screw with your fingers so it only Your S sander has been shipped completely UPER RUSH lightly touches the column tube. Hold each set assembled from the factory in a shroud on a pallet screw in position with an Allen wrench and and shrink-wrapped in plastic.

  • Page 6: Making Electrical Connections

    ’ UPER RUSH WNER ANUAL ETTING UPER RUSH Your S sander was adjusted and aligned UPER RUSH at the factory, and it has been carefully packed for shipment. However, because of possible stress during transit, the unit should be thoroughly checked before being put to use.

  • Page 7: Setting U P Your Superb

    ETTING UPER RUSH ONNECTING OLLECTORS Dust collection is necessary for all S UPER RUSH models. The S 24 is equipped with one UPER RUSH 4˝ diameter dust exhaust port at the top of the brush cover. The S 36 has two 4˝ dust UPER RUSH exhaust ports.

  • Page 8: Brush Speed Adjustment

    ’ UPER RUSH WNER ANUAL equal across the width of the conveyor. If the HECKING ONVEYOR is properly leveled (See checking UPER RUSH Conveyor belt tracking adjustments may occasionally machine for level), brush misalignment can be be necessary during break-in and normal operation to corrected by loosening the two set screws at the compensate for belt stretching.

  • Page 9: Operating Your Superb

    PERATING UPER RUSH PERATING UPER RUSH Before using your S , review the previous . The basic operating procedure for UPER RUSH UPER RUSH pages in this manual on initial set-up and adjustment. the S models is as follows (Fig. 10): UPER RUSH In this section, you will learn how to operate the...

  • Page 10: Setting Depth Of Cut

    Cloth brush heads may only need cleaning to rejuvenate the cloth. Please call SuperMax Tools if you have any questions. Brush life can vary considerably, due to RPM, contact, type of brush, and material being brushed.

  • Page 11: Using The Depth Gauge

    The depth gauge (see Fig. 11) measures the distance Please contact SuperMax Tools if you have questions between the conveyor table and the bottom of the about a new or re-wrapped brush head.

  • Page 12: Tips For Maximum Performance

    12 S ’ UPER RUSH WNER ANUAL Brushing Multiple Pieces At Once. When brushing AXIMUM ERFORMANCE multiple pieces simultaneously, make sure to stagger The versatility designed into the S UPER RUSH (step) the pieces across the width of the conveyor allows it to be used for a wide-ranging variety of belt.

  • Page 13: Troubleshooting Guide: Motors

    ROUBLESHOOTING UPER RUSH ROUBLESHOOTING UPER RUSH Any operating problems with the S performance, check the following listings for UPER RUSH will likely occur most often during the period that potential causes and solutions; it may also pay to you are becoming familiar with its components review the previous sections in this manual on and their adjustments.

  • Page 14: Troubleshooting Guide: Conveyor

    14 S ’ UPER RUSH WNER ANUAL ROUBLESHOOTING UIDE ONVEYOR Problem Possible Cause Solution Conveyor rollers run 1. Shaft coupling loose. Align shaft flats of gear motor intermittently. and drive roller; (page 5) tighten shaft coupling set screws. Conveyor belt slips 1.

  • Page 15: Rush Troubleshooting Guide: Machine

    ROUBLESHOOTING UPER RUSH ROUBLESHOOTING UIDE ACHINE Problem Possible Cause Solution Brush height adjustment 1. Improper adjustment of Readjust height control works improperly. height control. (pages 7 and 16). Knocking sound 1. Bearing out of alignment. Rotate bearing (page 22) while running. 2.

  • Page 16: Servicing Your

    16 S ’ UPER RUSH WNER ANUAL ERVICING UPER RUSH The basic adjustment procedures for your machine easily, further adjustments may be necessary, as are covered under Setting Up Your S outlined below. Following these steps should result UPER RUSH page 6.
  • Page 17 ERVICING UPER RUSH RANSFER Fig. 15. Miter gear below adjusting screw support. Fig. 16. Height controls on outboard side. (outboard) brush support casting (Fig. 15) must should be 1/64˝ or less. If there is excessive space, both be set at the proper height along the column move the adjusting screw support to the proper tubes so the height adjusting screws provide for distance above the miter gear and retighten.

  • Page 18: Leveling Table

    18 S ’ UPER RUSH WNER ANUAL Fig. 17. Adjusting table support castings. Fig. 18. Comparing brush support casting heights. EVELING ABLE ITER LIGNMENT To measure levelness of table, measure the distance If height adjustment mechanism does not operate between the top of the base casting (Fig. 17) and easily, perform the following checks or adjustments: the bottom of the table support castings.

  • Page 19: Rush Brush Speed Adjustment

    ERVICING UPER RUSH Inboard follow screw (right): Loosen and raise adjusting screw support (Fig. 5).Loosen both set screws located on front of brush support casting and raise inboard side of brush, screw and table to desired height. Retighten set screws of brush support casting (Fig.

  • Page 20: Replacing Brush

    20 S ’ UPER RUSH WNER ANUAL REPLACING CONVEYOR BELTS To replace the conveyor belt, the conveyor assembly must be removed from the machine. Lower the conveyor table to its lowest position with the height adjustment handle. Turn off power source to machine.

  • Page 21: Replacing V-Belt

    ERVICING UPER RUSH Conveyor Belt Tension: To adjust the tension of the outer half. Remove the inner half of the pulley the conveyor belt, first adjust the take-up screw guard. nut (Fig. 21) on both sides of the conveyor to obtain approximately equal tension on both sides 4.

  • Page 22: Rotating/Replacing Bearings

    22 S ’ UPER RUSH WNER ANUAL OTATING EPLACING RUSH EARINGS Replacing the permanently lubricated bearings on the S is a relatively straight-forward UPER RUSH procedure. Bearings should be replaced when they allow excessive play of the brush, make excessive noise, or otherwise indicate failure.
  • Page 23 ERVICING UPER RUSH Fig. 23. Removing lower guard and transfer rod. Fig. 24. Removing main motor V-belt drive. Replacing Right (Inboard) Bearing: EPLACING RUSH 1. Lower motor to its lowest position using the Disconnect power source to brush. RPM adjustment handle. Then raise motor to its 1.

  • Page 24: Replacing Electrical Components

    24 S ’ UPER RUSH WNER ANUAL EARING OLTS Fig. 25. Supporting brushes to remove bearings. Fig. 26. Conveyor motor control box and brush on/off switch. and the bearing flange for one bearing at a time. To replace on/off switch, make sure power is Spin the brush within the collar, then tighten the disconnected to sander.

  • Page 25: Electrical Diagrams

    UPER RUSH LECTRICAL IAGRAM...

  • Page 26: Super Brusht

    26 S ’ UPER RUSH WNER ANUAL SUPER BRUSH WIRING DIAGRAM 230 VOLT 3 PHASE, 60 HZ SUPER BRUSH WIRING DIAGRAM 460 VOLT 3 PHASE, 60 HZ CONTROLLER 3 PHASE 460 V 72-1260 (WHITE) WHITE WHITE NEUTRAL...

  • Page 27: Echnical Ata Specifications

    UPER RUSH PECIFICATIONS SUPERBRUSH SPECIFICATIONS UPER RUSH UPER RUSH Warranty: Two years on parts and labor, limited; Manufacturer’s warranties on conveyor belts and brush heads. Dimensions: Model 24: Height: 52˝ Width: 46˝; Depth: 42˝ Model 36: Height: 52˝ Width: 58˝; Depth: 42˝ Dust Hood: Model 24: Steel hood with 4˝...

  • Page 28: Parts List For Stand

    28 S ’ UPER RUSH WNER ANUAL UPER RUSH TAND SSEMBLY ARTS Ref. Description Part Number Qty./ Number SB24 Both SB36 Unit Models HANDLE, SWIVEL ASSY 31-0020 PIN, ROLL 3/16X1 20-0772 WASHER, 5/8 I.D. OILITE 50-3080 RING, 5/8 RETAINING 20-0752 SUPPORT, ADJUSTING SCREW 30-1112 SCREW, 1/4-20x1/2 SOCKET HEAD SET...
  • Page 29 UPER RUSH TAND SSEMBLY...

  • Page 30: Parts List For Brush Assembly

    30 S ’ UPER RUSH WNER ANUAL UPER RUSH SSEMBLY ARTS Ref. Description Part Number Qty./ Number SB24 Both SB36 Unit Models DUST COVER 40-0655 40-3655 HANDLE, DUST COVER 80-2841 BOLT, HEX 3/8-16X1 10-9205 WASHER, 5/16 SAE 11-0206 BRACKET, BEARING MOUNTING (see Fig. 25) 40-0613 BEARING 50-3086...
  • Page 31 UPER RUSH SSEMBLY...

  • Page 32: Parts List For Conveyor Assembly

    32 S ’ UPER RUSH WNER ANUAL & M UPER RUSH ONVEYOR OTOR ARTS Ref. Description Part Number Qty./ Number SB24 Both SB36 Unit Models 1/4˝-20x1/2˝ ROUND HEAD MACH SCREW 10-3205 WASHER, 1/4 INTERNAL TOOTH LOCK 11-0504 SWITCH BRACKET 40-5005 SWITCH BOX 72-5400-2 ON/OFF SWITCH...
  • Page 33 & M UPER RUSH ONVEYOR OTOR SSEMBLY...

  • Page 34: Super Brush

    34 S ’ UPER RUSH WNER ANUAL & M (Con’t.) UPER RUSH ONVEYOR OTOR ARTS Ref. Description Part Number Qty./ Number SB24 Both SB36 Unit Models 1/2˝ I.D. SQUARE OILITE BUSHING 50-3109 RUBBER COVERED DRIVE ROLLER 30-3106 30-3107 3/8˝ FLANGED LOCK NUT 12-0209 LEFT SIDE RAIL 40-4105...

  • Page 35: Super

    61-1007 Type 2: Conveyor with 2˝ diameter Drive Roller. For information on the SuperBrush and supplies call SuperMax Tools (651) 454-3401 or visit www.supermaxtools.com. Limited warranty. We will provide all replacement parts 2 YEAR WARRANTY which are found to be defective in materials or workmanship.
  • Page 36 THE OWNER’S RISK AND ALSO WILL VOID THE MANUFACTURER’S WARRANTY. ■ FOR CUSTOMER SERVICE AND QUESTIONS ABOUT THE OPERATION OR MAINTENANCE OF THIS MACHINE, PLEASE CALL YOUR AUTHORIZED SUPERMAX DEALER. PART NO. 92-2436 A © COPYRIGHT 2006 PRINTED IN USA...

This manual is also suitable for:

Superbrush 24

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