Page 1 Transport and installation manual GB/en Air handling unit X-CUBE compact including X-CUBE compact accessories Read the instructions prior to performing any task!
Page 2 TROX GmbH Heinrich-Trox-Platz 47504 Neukirchen-Vluyn Germany Telephone: +49 2845 202-0 Fax: +49 2845 202-265 E-mail: trox@trox.de Internet: www.troxtechnik.com A00000052582, 4, GB/en 06/2018 © TROX GmbH 2015 Air handling unit X-CUBE compact...
Page 3 This transport and installation manual enables operating reference to the applicable standards and guidelines, or service personnel to use the X-CUBE compact air the state of the art, and our expertise and experience of handling unit (AHU) safely and efficiently.
Page 4 Potentially hazardous situation which, if not avoided, Warning – danger zone. may result in property damage. ENVIRONMENT! Environmental pollution hazard. Tips and recommendations Useful tips and recommendations as well as informa- tion for efficient and fault-free operation. Air handling unit X-CUBE compact...
Page 5: Table Of Contents
F Circuit diagram, controls tray, 400 V AC- Installation............26 RWT............104 5.1 Safety notes regarding installation.... 26 G Accessories for X-CUBE compact..... 118 5.2 Before installation........26 5.3 Changing the operating side..... 27 5.4 Connecting the condensate drain....28 Connecting the heating coil/cooling coil.............
Page 6: Overview
Unit with rotary heat exchanger Fig. 1: Unit with rotary heat exchanger Multileaf dampers Multileaf dampers Centrifugal fan Filter Rotary heat exchanger Exhaust air X-CUBE control Extract air Filter Supply air Centrifugal fan Outdoor air Air handling unit X-CUBE compact...
Page 7 Centrifugal fan Exhaust air The components actually used for a particular X-CUBE compact unit depend on the order specification. The fol- lowing table ( Ä Table on page 7) lists the components that can make up an X-CUBE compact unit.
Page 8: Safety
Air handling unit X-CUBE compact...
Page 9: Personal Protective Equipment
Safety harnesses must only be used by personnel who have been specifically trained to use them. Air handling unit X-CUBE compact...
Page 10: Transport And Storage
Note that shipping damage must be reported within  four days of delivery. Always use a central lashing point for lifting and moving the air handling unit to ensure that it remains stable and cannot tip, slip, swing or fall unintentionally. Air handling unit X-CUBE compact...
Page 11: Moving Packages
– Be careful when working on these components. – Wear protective gloves, safety shoes and a hard hat. Air handling unit X-CUBE compact...
Page 12: Moving Packages With A Forklift Or Pallet Truck
(Fig. 5/2) and protrude from underneath the base frame (Fig. 5/1) on the opposite side. Ensure that the load cannot tip. Slowly lift the load and start moving. Air handling unit X-CUBE compact...
Page 13: Moving Packages With A Crane
– Protect the edges of the AHU casing units with wood blocks. – Spread the wire ropes or chains near the roof with a suitable device. Air handling unit X-CUBE compact...
Page 14 Remove the covers from the threaded holes in the top corners of the AHU casing unit. Insert all lifting eyes or eye nuts (Fig. 7/2) com- pletely into the threaded holes. Hook the slings (Fig. 7/1) into the lifting eyes or eye nuts. Air handling unit X-CUBE compact...
Page 15: Storing Packages
Insert all lifting eyes or eye nuts (Fig. 8/1) com- Ä Chapter 3.2 ‘Delivery are ready to start installation pletely into the threaded holes. check’ on page 10. Hook the spreader beams (Fig. 8/3) into the lifting eyes or eye nuts. Air handling unit X-CUBE compact...
Page 16 – Dispose of packaging materials in an environ- mentally friendly manner in accordance with the local waste disposal regulations. – If necessary, employ a specialist disposal com- pany to dispose of the packaging. Air handling unit X-CUBE compact...
Page 17: Setup And Assembly
The room is:  – clean – – free from conductive dust particles – free from strong electromagnetic fields – free from aggressive atmospheres – free from frost – fitted with a functioning drainage system Air handling unit X-CUBE compact...
Page 18: Requirements For Outdoor Installation
Do not use the air handling unit as a structural ele-  such as fans, motors, pumps or refrigerant con- ment or as a roof for a building. densers. Air handling unit X-CUBE compact...
Page 19: Preventing Vibration And Structure-Borne Noise
Check that the seals are complete and intact and order-specific data sheet for the air handling unit) that they seal properly. and have the necessary measures determined by an acoustics engineer. Use splitter sound attenuators if necessary.  Air handling unit X-CUBE compact...
Page 20: Before Assembly
21. Compressed seals will recover fully to their original state about 60 minutes after the transport protection devices have been removed. Move the AHU casing units as close together as possible. Air handling unit X-CUBE compact...
Page 21: Assembling Ahu Casing Units
Fig. 13: Joining AHU casing units with screws/bolts ① Hexagon head screws ② Washers ③ Nuts ④ Module connectors ⑤ Allen screws ⑥ Conical spring washers Use screws/bolts to join the casing units at the base frame and at the module connectors. Air handling unit X-CUBE compact...
Page 22 Fig. 16: Fitting plugs Seal the transport openings in the base frame of the air handling unit with the plugs (Fig. 16/1) pro- vided. ð This will prevent water from getting into out- door units. Air handling unit X-CUBE compact...
Page 23 Fig. 18: Mounting noise insulating connectors Use four Allen screws (M6x50) to mount the noise insulating connector (Fig. 18/2) to the frame of the air handling unit (Fig. 18/1). Air handling unit X-CUBE compact...
Page 24: Installing Accessories
Fig. 19: Gusset plates Screw-fix two standard gusset plates (Fig. 19/1) to the upper holes using the supplied screws. Screw-fix two gusset plates with cut-out (Fig. 19/2) to the lower holes using the supplied screws. Air handling unit X-CUBE compact...
Page 25 Fig. 22: Roof Fit the seal (Fig. 22/1) between the roof (Fig. 22/2) and the accessory module (Fig. 22/4). Use the four screws (Fig. 22/3) to screw-fix the roof (Fig. 22/1) onto the accessory module (Fig. 22/4). Air handling unit X-CUBE compact...
Page 26: Installation
If you have to connect other units or systems to the air handling unit, connect them professio- nally. – The system owner/HVAC contractor is respon- sible for the planning and installation of any addi- tional safeguards. Air handling unit X-CUBE compact...
Page 27: Changing The Operating Side
Carefully remove the inspection access panel. unit. Disconnect the plug connections at the inside of Fix the right and left inspection access panels at the inspection access panel. the rear side with the compression latches. Air handling unit X-CUBE compact...
Page 28: Connecting The Condensate Drain
- Distance R [mm]; minimum distance between condensate drain (centre line) and floor - Distance H [mm]; minimum distance between base frame lower edge and floor - Distance A = 57 mm - Distance C = 53 mm Air handling unit X-CUBE compact...
Page 29 155 mm.; R has to be at H = R – A  least 215 mm. H = R – A  Calculation example for X-CUBE compact with plate heat exchanger: Calculation example for X-CUBE compact acces- Given data: sory heating coil/cooling coil: - 1800 Pa...
Page 30: Connecting The Heating Coil/Cooling Coil
If you have to attach brackets or fasteners to the AHU panels or frame, use only those specially approved for your AHU as otherwise there is a risk of leakages. Fig. 31: Sloped pipe of a drain trap for negative pres- sure Air handling unit X-CUBE compact...
Page 31 (Fig. 33/2). Hold the threaded pipe tail with the pliers while you use a spanner (hexagonal profile, Fig. 33/1) to connect the heat exchanger to the pipework (pipe- work by others). Air handling unit X-CUBE compact...
Page 32: Connecting The Air Handling Unit To The Power Supply
BMS or CTS. The following bus interfaces are also available: Modbus RTU  Modbus TCP/IP  Integral web server  BACnet  LON (accessory)  Air handling unit X-CUBE compact...
Page 33 Hearing protection  Protective gloves  Protective clothing  Safety shoes  Fig. 34: Modbus RS485 interface Use the Modbus-RS485 interface (Fig. 34/1) to connect the X-CUBE control master to a remote terminal unit (RTU). Air handling unit X-CUBE compact...
Page 34: Initial Commissioning
Be careful when working on these components. – Wear protective gloves, safety shoes and a hard hat. 6.2 Before initial commissioning If any accessories have been installed be sure to follow the installation and commissioning instructions for those accessories. Air handling unit X-CUBE compact...
Page 35: Setting Up And Adjusting Ahu Casing
F9 or higher. Fit filters into the installation subframe and fix them with the clamping elements. Make sure that they are tightly seated. ð The filter has been set up. Air handling unit X-CUBE compact...
Page 36: Multileaf Dampers
Vent the heating coil/cooling coil by opening the dampers should be installed. upper spigot and the bleed screw. TROX cannot guarantee leak-free dampers if the actuators are provided and installed by others. Air handling unit X-CUBE compact...
Page 37: Rotary Heat Exchanger
Switch off the system before you start working on movable parts of the rotary heat exchanger and secure it against accidentally being switched on again. Wait until all parts have come to a stand- still. Air handling unit X-CUBE compact...
Page 38: Droplet Eliminator
If you make any readjustments, ensure that the rotor turns smoothly. The rotor must not grind, not even under operating pressure. The required torque must not be exceeded. ð The rotary heat exchanger has been set up. Air handling unit X-CUBE compact...
Page 39: Plate Heat Exchanger
Ä Appendix ‘Accessories for X-CUBE compact’ on page 118. Ä Appendix Establish bus communication, see ‘Accessories for X-CUBE compact’ on page 118. 6.4 Starting the air handling unit 6.4.1 Before you start the AHU Before you switch on the air handling unit, make sure...
Page 40: Configuring The Air Handling Unit
IP address (DHCP), then confirm your selection with ð Communication for the X-CUBE controller has been set up. Fig. 35: 'Language' window Select a language. On the touch panel, select ‘Menu è Communication’. Air handling unit X-CUBE compact...
Page 41: Setting Up Network Communication
Select ‘Set up a new network’ (Fig. 39/1), then click ‘Next’ (Fig. 39/2). ð The software searches for an access point. Select the air handling unit. ð The ‘Local Area Connection Status’ window opens. Fig. 41: LAN connection properties Air handling unit X-CUBE compact...
Page 42: Logging In To The Web Server
Select ‘Login’ (Fig. 43/2). ð The connection has been set up and the air ð You are now logged in to the web server. handling unit can be operated using the web browser. Restart the PC if necessary. Air handling unit X-CUBE compact...
Page 43: Disassembly And Disposal
– Lift any load carefully and keep an eye on it to see whether it will stay in place. If required, change the lashing point(s). Air handling unit X-CUBE compact...
Page 44: Disassembly
Properly dispose of all operating fluids. Disconnect operating fluid pipes and hoses. Open all module connectors and base frame con- nectors. Remove the individual unit components. Use suitable transport equipment to move unit components away from the site. Air handling unit X-CUBE compact...
Page 45: Faq
X-CUBE con- modules and for the relevant system diagrams see trol system? the 'Installation and commissioning manual – Acces- sories for X-CUBE compact units', chapter 5, Connec- tion diagrams. Ä Appendix ‘Accessories for X-CUBE compact’ on page 118)
Page 46 How do I attach an accessory module directly to the The 'Transport and installation manual – air handling unit, and how do I attach it if a staggered X-CUBE compact air handling unit', chapter 'Installing arrangement is required? accessories', contains information on how to attach an accessory module to the air handling unit.
Page 47: Index
Parts, X-CUBE compact..........6 Chemicals............. 44 Personnel..............8 Electrical and electronic components....44 Plate heat exchanger..........39 Filters, inserting............35 Qualification..............8 Fitting base frame plugs..........21 Removal Heating coil Noise insulating connector........22 Commissioning............36 Installing..............30 Air handling unit X-CUBE compact...
Page 48 Transport damage............10 Setting up network communication......41 Setup and assembly........... 17 Unpacking..............15 Starting............... 39 Storage............... 15 Vibration, preventing..........19 Symbols............... 4 On the packaging..........10 X-CUBE controller communication, setup....40 Transport............... 10 System owner.............. 8 Air handling unit X-CUBE compact...
Page 49: Appendix
Appendix Appendix Air handling unit X-CUBE compact...
Page 50: A Adjusting The Storage Mass
Adjusting the storage mass Adjusting the storage mass Air handling unit X-CUBE compact...
Page 51 ·KLINGENBURG Montageanleitung Mounting Instructions Ausrichtung der Speichermasse Adjustment of storage mass...
Page 52 Um die Speichermasse auf der Antriebswelle zu justieren, müssen auf beiden Seiten des Rotors die Staubdeckel ent- fernt werden. To reposition the the matrix on the drive shaft, on both sides of the rotor the hub caps have to be removed. Der Staubdeckel besteht aus zwei Teilen und ist mit je 2 Schrauben befestigt, welche mit einem Imbusschlüssel (Größe 2,5) zu lösen sind.
Page 53 Dazu alle 4 Schrauben lösen. For this, loosen all 4 screws. Die beiden Stauddeckelteile entfernen. Der Lagerbereich liegt nun offen. Dieser Vorgang ist auf der gegenüberlie- genden Seite des Rotors zu wiederholen. Remove both parts of the hub cap. The bearings are now accessible.
Page 54 Beide Mardenschrauben (1) und (2) am Lager lösen. Dieses auch auf der gegenüberliegenden Seite des Rotors wiederholen. Loosen both set screws, (1) and (2). Repeat this procedure on the opposite side of the rotor. Nun kann die Speichermasse auf der Welle entsprechend Now the matrix can be moved on the shaft.
Page 55 Klingenburg GmbH Boystraße 115 45968 Gladbeck GERMANY Tel. +49 (0) 20 43 / 96 36 - 0 +49 (0) 20 43 / 7 23 62 e-mail: klingenburg@klingenburg.de web: www.klingenburg.de Klingenburg International sp. z o.o. ul. Metalowców 5 58-100 Swidnica POLAND Tel.: +48 (0) 74 / 851 54 00 Fax:...
Page 56: B Drive Equipment For Rotary Heat Exchanger
Drive equipment for rotary heat exchanger Drive equipment for rotary heat exchanger Air handling unit X-CUBE compact...
Page 57 ·KLINGENBURG Assembly instructions Belt Drive for Rotary Heat Exchangers Round Belting...
Page 58 Assembling a round belt for the motor drive Preparation Length of the drive belt: Circumference of the storage mass + 20 mm: (diameter of the storage mass x 3.14) + 20 mm Fix the loose round belt to the circumference of the storage mass.
Page 59 Assembling a round belt for the motor drive Connect the ends of the round belt to the plug-in connector. Completely sealed drive belt. Check the tension of the drive belt.
Page 60 Assembling a round belt for the motor drive Connect the motor belt to the motor’s belt pulley.. The tension of the drive belt must be checked after 400 operating hours (see page 3) and, if necessary, readjusted by shortening.
Page 61 Assembling a round belt for the motor drive Note...
Page 62: C Circuit Diagram, Controls Tray, 230 V Ac-Pwt
Circuit diagram, controls tray, 230 V AC-PWT Circuit diagram, controls tray, 230 V AC-PWT Air handling unit X-CUBE compact...
Page 72 Terminal strip designation Desti- Desti- nation nation Function main supply PE main supply L1 main supply N Einspeisung N voltage supply fresh air motor L1 voltage supply extracted motor L1 voltage supply fresh air motor N voltage supply extracted motor N 4.33:69 voltage supply fresh air motor PE 5.33:69...
Page 73 Terminal strip designation Desti- Desti- nation nation Function BMS-/smoke-/fire dampershutt off extern on smoke extraction to revolve fast set point shift CO2 Sensor +24V room temperature out side temperature status signal on Betriebsmeldung A-alarm A-Alarm 24VAC voltage supply room-module...
Page 76: D Circuit Diagram, Controls Tray, 230 V Ac-Rwt
Circuit diagram, controls tray, 230 V AC-RWT Circuit diagram, controls tray, 230 V AC-RWT Air handling unit X-CUBE compact...
Page 86 Terminal strip designation Desti- Desti- nation nation Function main supply PE main supply L1 main supply N Einspeisung N voltage supply fresh air motor L1 voltage supply extracted motor L1 voltage supply fresh air motor N voltage supply extracted motor N 4.33:69 voltage supply fresh air motor PE 5.33:69...
Page 87 Terminal strip designation Desti- Desti- nation nation Function BMS-/smoke-/fire dampershutt off extern on smoke extraction to revolve fast set point shift CO2 sensor +24V room temperature out side temperature status signal on Betriebsmeldung A-alarm A-Alarm 24VAC voltage supply room-module...
Page 90: E Circuit Diagram, Controls Tray, 400 V Ac-Pwt
Circuit diagram, controls tray, 400 V AC-PWT Circuit diagram, controls tray, 400 V AC-PWT Air handling unit X-CUBE compact...
Page 104: F Circuit Diagram, Controls Tray, 400 V Ac-Rwt
Circuit diagram, controls tray, 400 V AC-RWT Circuit diagram, controls tray, 400 V AC-RWT Air handling unit X-CUBE compact...
Page 118: G Accessories For X-Cube Compact
Accessories for X-CUBE compact Accessories for X-CUBE compact Installation and commissioning manual GB/en Accessories for X-CUBE compact units Read the instructions prior to performing any task! Air handling unit X-CUBE compact...
Page 119 Accessories for X-CUBE compact TROX GmbH Heinrich-Trox-Platz 47504 Neukirchen-Vluyn Germany Telephone: +49 2845 202-0 Fax: +49 2845 202-265 E-mail: trox@trox.de Internet: www.troxtechnik.com A00000052545, 4, GB/en 04/2018 © TROX GmbH 2015 Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 120 A Connection diagrams........14 A.1 XCC-HM............ 14 A.2 XCC-HCM..........16 A.3 XCC-CM............ 18 A.4 XCC-EHD..........20 A.5 XCC-CD-RA..........23 A.6 XCC-CD-RD..........24 A.7 XCC-CPC..........25 A.8 XCC to TNC EASYCONTROL....26 Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 121: Overview
Compact units and standard components Overview 1.1 Compact units and standard components Image Code Description X-CUBE-C- X-CUBE compact with counter flow plate heat exchanger R(L)-P/xxxx X-CUBE-C- X-CUBE compact with rotary heat exchanger R(L)-R/xxxx XCC-ST Touch panel Modbus connecting cable (RJ12)
Page 122: Accessories
XCC-HD Heating coil (pumped hot water system) for rectangular ducts, with integral capillary tube for frost protection XCC-EHD Electric duct air heater for rectangular ducts XCC-CD-RA Control panel, analogue Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 123 XCC-S-TCO2HR: Room temperature, CO  (shown) XCC-CPC Parts kit for pressure-based control (constant pressure) XCC-P Circulator pump XCC-V Valve assembly for the hydraulic connection of heating and/or cooling coils Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 124: Setting The Bus Address For Accessories
XCC-EHD × Evaporator × Preheater (electric or XCC-CB-1/XCC-EHD pumped hot water) Constant pressure control XCC-CPC 0 (supply air), 1 (extract air) – Digital control panel XCC-CD-RD Is automatically recognised – Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 125: Establishing The Bus Communication
Establishing the bus com- Connecting the compact unit and accessories to the bus cable munication Personnel: Cable entry points on the X-CUBE compact Skilled qualified electrician  DANGER! For wiring the components, comply with the requirements and safety notes in the 'X- CUBE compact transport and installation man- ual'.
Page 126 Mount the electrical connections panel (Fig. 5/1). Fig. 5: Removing the electrical connections panel Loosen the screws (Fig. 5/2) on the electrical con- nections panel (Fig. 5/1) and remove the panel. Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 127 For details refer to the X- CUBE compact operating manual. Use the touch panel to activate accessories. For details on using the touch panel refer to the X- CUBE compact operating manual. Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 128: Deactivating Accessories
Select ‘Settings’ . ð The accessory is now no longer active. Select the arrow to display more settings, then select ‘Automount modules’ . Select the accessory you want to deactivate. Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 129 Accessories for X-CUBE compact Deactivating accessories Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 130: Appendix
Accessories for X-CUBE compact Appendix Appendix Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 131: A Connection Diagrams
Accessories for X-CUBE compact Connection diagrams Connection diagrams XCC-HM Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 132 Accessories for X-CUBE compact Connection diagrams Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 133: Xcc-Hcm
Accessories for X-CUBE compact Connection diagrams XCC-HCM Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 134 Accessories for X-CUBE compact Connection diagrams Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 135: Xcc-Cm
Accessories for X-CUBE compact Connection diagrams XCC-CM Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 136 Accessories for X-CUBE compact Connection diagrams Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 137: Xcc-Ehd
Accessories for X-CUBE compact Connection diagrams XCC-EHD Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 138 Accessories for X-CUBE compact Connection diagrams Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 139 Accessories for X-CUBE compact Connection diagrams Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 140: Xcc-Cd-Ra
Accessories for X-CUBE compact Connection diagrams XCC-CD-RA Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 141: Xcc-Cd-Rd
Accessories for X-CUBE compact Connection diagrams XCC-CD-RD Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 142: Xcc-Cpc
Accessories for X-CUBE compact Connection diagrams XCC-CPC Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 143: Xcc To Tnc Easycontrol
Accessories for X-CUBE compact Connection diagrams XCC to TNC EASYCONTROL Accessories for X-CUBE compact units Air handling unit X-CUBE compact...
Page 144 TROX GmbH +49 2845 202-0 Heinrich-Trox-Platz +49 2845 202-265 47504 Neukirchen-Vluyn E-mail: trox@trox.de © TROX GmbH 2015 Germany www.troxtechnik.com...

Trox Technik X-CUBE compact Transport And Installation Manual

Table of Contents

1 Overview

2 Safety

3 Transport and Storage

4 Setup and Assembly

5 Installation

6 Initial Commissioning

7 Disassembly and Disposal

8 Faq

9 Index

Appendix

Table of Contents

1 Overview

2 Setting the Bus Address for Accessories

3 Establishing the Bus Communication

4 Deactivating Accessories

Appendix

Quick Links

Chapters

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Table of Contents