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Balmar DDC-12/24 Installation And Operation Manual

Digital duo charge

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Digital Duo Charge
DDC-12/24
INSTALLATION AND OPERATION MANUAL
Introduction
The Digital Duo Charge provides a safe method to charge your engine
starting battery. Unlike switches, isolators and other charge splitting
devices, the Digital Duo Charge installs between the vessel's house
and starting batteries rather than between the alternator and batteries.
This allows the alternator and regulator to concentrate output based
on the house battery's needs. When the Digital Duo Charge senses
charging voltage at the house battery, it works like a DC-to-DC battery
charger, providing up to 30 amps of regulated charging current to
support the starting battery.
In most installations, the Digital Duo Charge requires just four wires
for operation; a fused input wire, a fused output wire, a ground wire
and an ON/OFF wire. In applications where the Digital Duo Charge
is used to supply a battery bank that may require more than 30 amps
of regulated charging current, the Digital Duo Charge may be used to
manually control an external solenoid. Please note the section in the
manual relating to solenoid control.
The Digital Duo Charge is designed specifically to enable its user to
control charging voltage output -- making it possible to safely mix house
and starting battery technologies. The Digital Duo Charge features four
different programs based on four battery technologies: Standard Flood-
ed, Deep Cycle Flooded, Gel and AGM battery types. In addition, the
Digital Duo Charge can be programmed for 12-volt or 24-volt operation.
When used with an optional Battery Temperature Sensor cable (MC-
TS-B), the Digital Duo Charge responds to a battery over-temperature
condition by automatically discontinuing charging output.
Table of Contents
Introduction
Safety Considerations
Unpacking the Box
Installation Basics
Basic Wiring Installation
Input Wire/On-Off Wire
Battery Temp. Sensor Drive
Digital Duo Charge Operation
www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3
1
Programming Duo Charge
1
System Voltage
2
Adjust For Battery Type
2
Adjust Voltage Limits
2
Terminal Location Legend
3
Troubleshooting
4
Duo Charge Wiring Diag.
5
Balmar Contact Info.
Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
Safety Considerations
Before installing your Digital Duo Charge,
please take a moment to consider these guide-
lines for safe regulator installation. Failure to
work safely could result in injury or damage to
your electrical system.
1.
Always disconnect your battery banks and
ensure that switches are "OFF" prior to
installing your regulator.
2.
Remove loose-fitting clothing or jewelry,
which could become entangled in your
motor or other machinery.
3.
Wear ANSI-approved safety glasses.
4.
DO NOT modify the Digital Duo Charge.
Alterations could result in damage, and will
void your warranty.
5.
DO NOT attempt installation if tired or
fatigued.
6.
Ensure the engine has cooled before
initiating installation.
7.
DO NOT attempt installation while using
alcohol or medication that could impair your
judgment or reaction time.
8.
Always use the right tool for the job.
Improper tool use may damage regulator or
your boat and could result in personal injury.
5
9.
Take time to read the manual. Equipment
6
damage and possible injuries may result
6
from an incomplete understanding of the
6
installation and operation of the Digital
7
Duo Charge. If you are unfamiliar with DC
electrical systems, consult with a licensed
8
marine electrician.
8
9
1
©2017 Balmar LLC SUP- 0202 / REV.B 5/12/17

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Summary of Contents for Balmar DDC-12/24

  • Page 1 Digital Duo Charge Operation Balmar Contact Info. www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST) ©2017 Balmar LLC SUP- 0202 / REV.B 5/12/17...
  • Page 2 Unpacking The Box Prior to installing the Digital Duo Charge, we recommend that you inventory the contents of the packaging and ensure that the following items are included. Contact Balmar Customer Service at 360-435-6100 if any items listed below are missing. •...
  • Page 3 / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 4: Battery Temperature Sensor

    ON position, the Duo Charge will revert to manual mode, allowing the solenoid to control charge flow to the secondary battery bank. www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 5 Standard Flooded; the #4 green indicates Deep Cycle Flooded; the #5 green indicates gel; and the #6 green indicates AGM. 3. Illuminate the #1 amber, followed by a combination of green LEDs, indicating low voltage activation. See the Balmar Digital Duo Charge web page for detailed values for low and high voltage settings.
  • Page 6 12. If you choose to select the upper voltage value, continue to the following instructions. www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 7 5. BATTERY TEMP. (POS.) 6. AUTO/MANUAL (NEG.) 7. ON/OFF (POS.) 8. SOLENOID DRIVE (NEG.) www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 8 No Output. #4 LED blinks six times in- Voltage too low at ON/OFF terminal – Repair or relocate ON/OFF wire. termittent www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)
  • Page 9 Attention: Warranty Returns RMA# Once Balmar receives the product, we will test the product to determine if the problem is due to a defect in the product. If, at the sole discretion of Balmar, the problem is determined to be a manufacturer defect, Balmar will repair the product or send a new product to replace the defective product.
  • Page 10 For the most recent information about Balmar’s products, policies and instructions please visit, www.balmar.net. © 2017 Balmar LLC www.balmar.net / Customer Service: +1 (360) 435-6100 x1 / Technical Support: +1 (360) 435-6100 x3 Tech Service is available Monday - Friday (8:30am - 7:30pm EST)