Furnace Maintenance; Sequence Of Operation & Diagnostics - Payne PG9YAA036060 Installation Instructions Manual

Pg9yaa series. 95% single stage direct or non ---direct vent gas furnace upflow / horizontal
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CAUTION
!
REDUCED FURNACE LIFE HAZARD
Failure to follow this caution may result in reduced furnace
life.
Use ONLY the blower motor speed taps insert indicated in
the Circulation Air Blower Data for setting air temperature
rise.
Wire Color
Black
Orange*
Blue
Red
* Med--High speed may not be provided on all models.
Table 8 – Blower Speed Chart
1. Refer to Furnace Wiring Diagram for location of the heat-
ing and cooling speed taps located on the furnace control
as well as location of unused blower motor speed leads.
Use the chart (Table 8) to determine the blower motor
speed settings.
2. Change the heat or cool blower motor speed by removing
the motor lead from the "Heat" or "Cool" terminal and
replace it with the desired motor speed lead from the
"Unused Motor Lead" location. Connect the wire previ-
ously removed from the "Heat" or "Cool" terminal to the
vacated "Unused Motor Lead" terminal.
3. If the same speed must be used for both heating and cool-
ing, remove the undesired motor speed lead from the
"Heat" or "Cool" terminal and connect that lead to the
open terminal at "Unused Motor Lead" location. Attach a
jumper between the "Heat" and "Cool" terminals and the
remaining motor speed lead.
NOTE: For motors with (4) speed leads, it will be necessary to
tape off the terminal of the motor speed lead removed from the
"Heat" or "Cool" terminal with electrical tape since an open
terminal will not be available at the "Unused Motor Lead"
location.
Continuous- Fan Operation using "G"
Energizing the "G" terminal on the furnace control provides
continuous fan operation. This is done by connecting the G
terminal of the thermostat to the G terminal on the furnace
control. When the FAN switch is turned from auto to ON the fan
will operate continuously at "HEAT" speed.
energized in this mode.
NOTE: In heating, the fan will turn off during furnace ignition
and warm up then restart at heating speed.
Hard Wired Continuous Fan Operation
A terminal is provided on the furnace control board located in the
circulating blower compartment for operation of the continuous
fan option. This connection is intended for the low speed motor
tap, and has a lower contact rating (8 amps) than the heat and
cool taps. When the low speed blower lead is connected to this
terminal, this will provide low speed blower operation whenever
the other two speeds (Heat or Cool) are not energized.
Thoroughly check the system after modification to ensure the
proper operation of the circulating air blower in all modes of
operation.
Motor Speed
High
Med--High
Medium
Low
EAC will be
Separate Speed Selections for Heat, Cool,
and Continuous Fan
Connect low speed lead from circulating motor to the "Cont."
terminal at the furnace control. The appropriate motor leads
should already be connected to the "Heat" and "Cool" terminals.
Heating and Continuous Blower Speed the
Same
If it is necessary to operate the heating speed and continuous
blower speed using the same blower speed, connect a jumper
between the "Heat" and "Cont." terminals on the furnace
control.
NOTE: There should be only ONE motor lead going to the
"Heat" and "Cont." terminals.

FURNACE MAINTENANCE

WARNING
!
FIRE,
EXPLOSION,
HAZARDS
Failure to follow this warning could result in personal injury,
death and/or property damage.
It is recommended that the furnace be inspected and serviced
on an annual basis (before the heating season) by a qualified
service technician.
WARNING
!
ELECTRICAL
SHOCK,
HAZARD
Failure to follow this warning could result in personal injury,
death, and/or property damage.
Before servicing, disconnect all electrical power to furnace.
When servicing controls, label all wires prior to disconnecting.
Reconnect wires correctly.
Verify proper operation after servicing.
See "User's Information Manual" and the "Service
Manual".
SEQUENCE OF OPERATION
& DIAGNOSTICS
Following is the normal operating sequence:
Cooling (Y) Request:
24VAC signals applied to Y & G terminals of FCB (furnace
control board)
S Cool motor speed is energized after 5 second Cool Fan On
Delay time.
Y & G signals removed from FCB
S Cool motor speed is de- -energized after 90 second Cool Fan
Off Delay time.
Continuous Circulating Fan (G) Request:
S 24 VAC signal is applied to G terminal of the FCB.
S Heat motor speed is energized without delay.
S G signal removed from FCB.
40
OR
CARBON
MONOXIDE
FIRE
OR
EXPLOSION

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Pg9yaa048080Pg9yaa036080Pg9yaa060100

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