Condec UPC5200 Operation And Maintenance Manual page 41

NOTES:
1- FOR SCHEMATIC SEE DWG. (D)KHP7316.
2-
OBSERVE POLARITY OF ICs, CAPACITORS, DIODES, AND TRANSISTORS.
3- TEST PROCEDURE: (A)KUA7317
4- MARK APPLICABLE DASH NUMBER, REVISION LEVEL, AND
DATE IN 1/8 INCH HIGH CHARACTERS. USE BLACK EPOXY INK.
5- ITEM 30 REFERENCE DESIGNATIONS: R16, R26, R41, R42,
R44, R46, R47, R54, WITH R28 IN KEU8924-1
& KEU8924-3 ONLY.
6- TRANSFORMER SHIELD TO BE INSTALLED AFTER TEST.
(REFERENCE PART NUMBER MB80-1)
7- ITEM 3 REFERENCE DESIGNATIONS: U1, U2, U3, U26, WITH
U23 IN KEU8924-1 & KEU8924-3 ONLY
8- ITEM 56 REFERENCE DESIGNATIONS: C8, C10-C20, WITH
C28 IN KEU8924-1 & KEU8924-3 ONLY
9- ITEM 65 REFERENCE DESIGNATIONS: CR4, CR5, CR7-CR9,
AND CR12, WITH CR10 IN KEU8924-1 & KEU8924-3 ONLY
10- TB1 IS MADE UP OF ONE (1) ITEM 82 AND ONE (1) ITEM 91,
TB2 IS MADE UP OF ONE (1) ITEM 82.
11- FOR 220VAC: REMOVE JUMPERS ON TRANSFORMER, ITEM 69,
BETWEEN PINS 1 & 3 AND 2 & 4.
ADD JUMPER BETWEEN PINS 2 & 3.
RE-MARK PART NUMBER AS APPLICABLE.
12- REFERENCE:
120VAC 220VAC USED IN
KEU8924-1 KEU8924-4 UPC5000, UPC5200
KEU8924-2 KEU8924-5 UPS3000
KEU8924-3 KEU8924-6 UPC5100
13- ON KEU8924-2, ADD JUMPER TO E11 AND E12.
14- ON KEU8924-1 & -3:
DELETE J2 PINS 6 THRU 10,
DELETE J2 PINS 16 THRU 20, &
CUT CLAD GOING TO PINS 1 & 14
JUMPER PINS J2-1 & J2-2
15- ON KEU8924-3 ONLY, ADD JUMPER BETWEEN E3 AND TP7.
CUT CLAD AT CUT MARKS "G" & "E" AND BETWEEN R23A
MOUNTING HOLES.
16- USE TWO 8" LENGTHS OF ITEM 109, #22AWG BLK.INS.WIRE,
TO CONNECT COMMON CLAD AS SHOWN IN HIDDEN LINES,
COMPONENT SIDE VIEW, SHEET 2.
17- ITEM 22 REFERENCE DESIGNATIONS: K5, WITH K4 USED IN
KEU8924-1 AND KEU8924-3 ONLY.
18- ITEM 32 REFERENCE DESIGNATIONS: R30 USED IN KEU8924-1
AND KEU8924-3, WITH R23, R23B USED IN KEU8924-3 ONLY.
19- ITEM 33 REFERENCE DESIGNATIONS: R55, WITH R11 IN
KEU8924-1 & KEU8924-2 ONLY
20- ITEM 35 REFERENCE DESIGNATIONS: R15, WITH R3 & R4
IN KEU8924-1 & KEU8924-2 ONLY
21- ITEM 37 REFERENCE DESIGNATIONS: R8, R9, R10, R18,
WITH R32 IN KEU8924-3 ONLY
22- ITEM 39 REFERENCE DESIGNATIONS: R59, WITH R58 USED
IN KEU8924-1 ONLY.
23- ITEM 53 REFERENCE DESIGNATIONS: C3, C29, WITH C9
KEU8924-1 AND KEU8924-3 ONLY.
24- ITEM 64 REFERENCE DESIGNATIONS: CR2, WITH CR1 USED
IN KEU8924-1 & KEU8924-2 ONLY
25- ITEM 66 REFERENCE DESIGNATIONS: CR6, WITH CR11 USED
IN KEU8924-1 & KEU8924-3 ONLY. EATON P/N KGF327A
MAY BE USED AS A SUBSTITUTE.
26- ITEM 83 REFERENCE DESIGNATIONS: XU4, XU6, XU7, XU8, XU13.
ITEM 84 REFERENCE DESIGNATIONS: XS1, XU5, XU14, XU15.
27 CUT ITEM 101 TO REQUIRED LENGTHS. ON CIRCUIT SIDE OF
BOARD ASSEMBLY JUMPER U8 PINS 9 AND 10 TO U8-7(GND).
38 UPC5200/UPC5210 Operation and Maintenance Manual
28- KEU8924-1 (54254) & KEU8924-3 (54263) ONLY: ON CIRCUIT
SIDE OF BOARD, CUT CLAD BETWEEN CR12 ANODE AND VIA
UNDER U10. CUT CLAD BETWEEN CR10 ANODE AND U6-4.
ADD 3 1/2" 30 AWG WIRE, ITEM 101, BETWEEN CR10 ANODE
AND VIA UNDER U10. SEE PICTORIAL.
29- KEU8924-1 ONLY: INSTALL ITEM 11 AND ITEM 31 IN SERIES AT
R33 LOCATION. TWIST, DO NOT SOLDER, LEADS TOGETHER.
LEAVE APPROXIMATELY 1/4" LEAD LENGTH ON EACH RESISTER.
NOTE TO CONDEC MANUFACTURING:
ITEMS 11 & 31 REQUIRED FOR UPC5200 &UPC5210 UNITS. REMOVE
ITEM 11 AND SOLDER ITEM 31 ONLY PRIOR TO INSTALLING INTO
UPC5000 OR UPC5010.
1/2" 1/2" 1/2" 1/2" 1/2" 1/2" 116 WIRE, BUS - QQW343H18SIT
1 - - - - - 115 - KEU8924-3
CPU ASSEMBLY
- - - 2 2 2 114 CAPACITOR, ELECTROLYTIC B KGE311Q
- 1 - - - -
113 CPU ASSEMBLY - KEU8924-2
- - 1 - - - 112 CPU ASSEMBLY - KEU8924-1
- - - 6" 6" 6" 111 WIRE, 22AWG, WHITE - M22759/11-22-9
- - - 6" 6" 6" 110 WIRE, 22AWG, GREEN - M22759/11-22-5
- - - 27" 27" 27" 109 WIRE, 22AWG, BLACK - M22759/11-22-0
1" 1" 1" 2" 3" 2" 108 WIRE, BUS - QQW343H22SIT
- - - 1 1 1 107 STRAP, TIE-DOWN - MS3367-4-9
- - - 1 1 1 106 NAMEPLATE, INFORMATION B KBY7236
- - - A/R A/R A/R 105 SHRINK TUBING - M23053/2-209-0
- - - 3 3 3 104 INSULATOR B KYV297M
- - - A/R A/R A/R 103 TAPE, ADHESIVE - F1011
- - - 1 - - 102 RESISTOR, METAL FILM C KPW310H
- - - 1" 101 30 AWG WIRE-WRAP - 60628
4 1/2" 4 1/2"
- - - A/R A/R A/R 100 COMPOUND, THERMO - S1069
- - - 2 2 2 99 SCREW, SEMS B KKP83B
- - - 3 3 3 98 SCREW, NYLON, PAN HD. - MS18212-13
- - - 1 1 1 97 TERMINAL LUG A KEG307C
- - - 1 1 1 96 FUSE HOLDER A KLL252
- - - 1 1 1 95 FUSE, SLOW-BLOW A KJ350C
- - - 1 1 1 94 - MS35333-113
LOCK WASHER, INTERNAL TOOTH
- - - 1 1 1 93 BRACKET, POWER SUPPLY C KBE7287
- - - 15 15 15 92 TEST POINT A KFU307A
- - - 1 1 1 91 TERMINAL BLOCK B KUH3300C
- - - 1 1 1 90 SOCKET, IC B KD251B
- - - 1 1 1 89 SOCKET, IC B KD251C
- - - 1 1 1 88 SOCKET, IC B KD251A
- - - 1 1 1 87 B KE251E
SOCKET, IC
- - - 1 1 1 86 B KE251D
SOCKET, IC
KE251C
- - - 2 2 2 85 SOCKET, IC B
- - - 4 4 4 84 SOCKET, IC B KE251B
- - - 5 5 5 83 B KE251A
SOCKET, IC
- - - 2 2 2 82 TERMINAL BLOCK B KUH3300A
- - - 3 - 3 81 CONNECTOR, CONTACT B KRM354A
- - - 3 - 3 80 CONNECTOR B KRH354A
- - - 1 1 1 79 CONNECTOR C KPC354C
- - - 1 1 1 78 CONNECTOR C KBN7354B
- - - 1 1 1 77 CONNECTOR B KNM354D
- - - 1 1 1 76 CONNECTOR B KNM354B
- - - 1 1 1 75 CONNECTOR B KNM354C
- - - 1 1 1 74 CONNECTOR B KNM354A
- - - 1 1 1 73 SWITCH, 4 POSITION DIP B KTF182G
- - - 1 1 1 72 SWITCH, MOMENTARY B KAH7182A
- - - 1 1 1 71 SWITCH, 8 POSITION DIP B KTF182F
- - - A/R A/R A/R 70 BARRIER, DIELECTRIC - MB80-1
- - - 1 1 1 69 TRANSFORMER C KR7301A
- - - 1 1 1 68 CRYSTAL A KF357A
- - - - 3 - 67 FEMALE DISCONNECT B KAF7307A
- - - 2 1 2 66 FULL WAVE BRIDGE B KGF327B
- - - 7 6 7 65 DIODE, SILICONE A KBV327A
- - - 1 2 2 64 DIODE A KFL327B
63
- - - 1 - - 62 RESISTOR, METAL FILM - RN55C2491F
- - - 2 - - 61 RESISTOR, METAL FILM - RN55C1502F
- - - 1 - 1 60 CAPACITOR, ELECTROLYTIC B KAU7311B
- - - 2 2 2 59 CAPACITOR, ELECTROLYTIC B KAU7311J
- - - 3 3 3 58 CAPACITOR, ELECTROLYTIC B KAU7311F
- - - 1 1 1 57 CAPACITOR, ELECTROLYTIC B KAU7311K
- - - 13 12 13 56 CAPACITOR, CERAMIC A KHV311A
- - - 2 2 2 55 CAPACITOR, MICA - CM05ED200J03
-6 -5 -4 -3 -2 -1 ITEM NOMENCLATURE OR DWG PART OR
NO. DESCRIPTION SIZE IDENTIFYING NO.
QTY REQD FOR DASH NO.
LIST OF MATERIALS (CONTINUED)
Figure 4-5. CPU and Power Supply Assembly, Sheet 1(For Non-Battery Units Only)
- - - 1 - -
NOTE 11 - - - 3 2 3
POLARIZED C4, C5 6.8uF 20% 35V - - - 1 1 1
NOTE 11 - - - - 1 1
NOTE 11 - - - 1 - -
- - - - 1 1
- - - 1 1 1
NOTE 16 - - - 1 - -
NOTE 11, 13, 14 - - - 1 - 1
- - - 1 - -
- - - 1 - 1
"1/4 AMP 250V"
3/4" DIA. - - - 3 3 3
TO-220 - - - 1 1 1
- - - 2 2 2
R11 - - - 1 1 1
1.75K 1% 1/8W
NOTES 27 & 28 - - - 1 1 2
- - - 2 2 2
#6-32 X 1/4 LG - - - 5 4 4
- - - 2 2 2
#4-40 X 1/4 LG
- - - 1 3 3
XF1 - - - - 1 1
F1 1/4 AMP 250V - - - 1 2 2
- - - 3 - 1
1/2" I.D.
- - - - - 1
TP1-TP15 - - - 9 8 9
TB1 4 POS, NOTE 10 - - - 5 5 5
XU11 - - - - 1 1
28 PIN DIP
XU9 40 PIN DIP - - - 3 3 3
XU10 24 PIN DIP - - - 1 1 1
XU12 20 PIN DIP - - - 2 2 2
XU22 - - - 1 - 1
18 PIN DIP
XS3, XU20 8 PIN DIP - - - 3 3 3
NOTE 26 16 PIN DIP - - - 2 1 2
14 PIN DIP - - - 1 1 1
NOTE 26
TB1 & TB2 - - - 1 - 1
3 POS, NOTE 10
MATE-N-LOCK - - - 1 - 1
MATE-N-LOCK - - - 1 1 1
J1 4 PIN - - - 1 1 1
J3 - - - 1 1 1
8 PIN
J2 NOTE 14 20 PIN - - - 1 1 1
J4
14 PIN - - - 1 1 1
J5 16 PIN - - - 1 1 1
J6 - - - 1 1 1
10 PIN
- - - - - 1
S3 4 SPST
S2 PUSH BUTTON
S1 8 SPST - - - 1 1 1
NOTE 6 - - - 3 3 3
3 IN. X 2 3/8 IN.
T1 - - - 1 1 1
Y1 4.9152 MHZ - - - 1 1 1
- - - 1 1 1
3N249/KB04 - - - 1 1 1
NOTE 25
NOTE 9 - - - 5 4 5
1N4002
FDH300
NOTE 24
- - - 1 1 1
R33 2.49K 1% 0.1W -6 -5 -4 -3 -2 -1
R3,R4 QTY REQD FOR DASH NO.
15K 1% 0.1W
C27 470uF 20% 50V
POLARIZED C23,C24 1000uF 20% 35V
POLARIZED C22,C25,C26 100uF 20% 16V
C21
POLARIZED 4700uF20% 16V
+80
NOTE 8 .01uF % 100V
-20
C6,C7 20pF 5% 500V
MATERIAL OR
SPECIFICATION REMARKS
NOTE
REV
54 CAPACITOR, POLYCARBONATE C KMV311P C1
53 B KDE7311B SEE NOTE 23
CAPACITOR, METAL POLY
A
52 CAPACITOR, CERAMIC KKF311B C2
C
51 CAPACITOR, MYLAR KMV311T C1
50 RESISTOR, METAL FILM - RN55C2000F R21
49 RESISTOR, METAL FILM C KPW310Z R32
48 POTENTIOMETER C KBY338F R34
47 RESISTOR, METAL FILM C KPW310M R23C
46 RESISTOR, COMPOSITION - RCR07G241JS R20
45 RESISTOR, METAL FILM C KPW310D R12
44 RESISTOR, METAL FILM - RN55C6041F R7
43 RESISTOR, SIP C KMA310U R40,R48,R49
42 RESISTOR, COMPOSITION C KGE310AU R50
41 RESISTOR, COMPOSITION - R51,R52
RCR07G103JS
40 RESISTOR, COMPOSITION - RCR07G245JS R43
39 POTENTIOMETER B KBY338B SEE NOTE 22
38 RESISTOR, METAL FILM C KPW310G R56,R57
37 RESISTOR, METAL FILM C
KPW310N SEE NOTE 21
36 RESISTOR, METAL FILM C R19,R22
KPW310
35 RESISTOR, METAL FILM C KPW310W SEE NOTE 20
34 RESISTOR, METAL FILM C KPW310AY R13
33 RESISTOR, METAL FILM C KPW310R
SEE NOTE 19
32 RESISTOR, METAL FILM C KPW310E
SEE NOTE 18
31 RESISTOR, METAL FILM - RN55C1402F NOTE 29
30 RESISTOR, METAL FILM - RN55C1001F SEE NOTE 5
29 RESISTOR, METAL FILM - RN55C8062F R35-R39
28 RESISTOR, METAL FILM - RN55C4321F R21
27 RESISTOR, METAL FILM - RN55C1002F R5,R6,R45
26 RESISTOR, METAL FILM - RN55C3011F R25
25 RESISTOR, METAL FILM C KPW310B R1,R2
24 RESISTOR, METAL FILM - RN55C10R0F R29
23 RELAY C KJU431B K1,K2,K3
22 RELAY C KJU431A NOTE 17
21 RESISTOR, METAL FILM - RN55C1741F R17
20 POTENTIOMETER C KBW338E R24
19 IC, VOLTAGE REGULATOR C KGB1918C U25
18 IC, VOLTAGE REGULATOR C KHY1918F U19
17 C KHY1918B U18
IC, VOLTAGE REGULATOR
16 IC, VOLTAGE REGULATOR C KHY1918C U17
15 IC, VOLTAGE REGULATOR B KBH1918D U16
14 IC, 4 BIT BINARY COUNTER C KBE8918AG U15
13 IC, NONINVERTED 3 STATE OUT. C KBE8918BD U14
12 C KBE8918BL U12
IC, OCTAL D TYPE FLIP-FLOP
RESISTER, METAL FILM -
11 RN55C50001F R33 NOTE 29
10
9 IC, 8 BIT MICROCOMPUTER C KBF8918A U9
8 IC, 2 INPUT NAND C KBE8918A U8,U13,U7
7 IC, OPERATIONAL AMPLIFIER B KDH8918A U20
6 IC, HEX BUFFER/DRIVER C KAG1918AE U6
5 IC, QUAD SWITCH A KEV1918D U5
4 IC, QUAD AMPLIFIER A KER1918A U4
3 IC, OPERATIONAL AMPLIFIER C KBY1918U NOTE 7
1 PRINTED CIRCUIT BOARD D KKY7361
ITEM NOMENCLATURE OR DWG PART OR MATERIAL OR
SPECIFICATION
NO. DESCRIPTION SIZE IDENTIFYING NO.
LIST OF MATERIALS
UNLESS OTHERWISE SPECIFIED
UNITS TO BE INCHES
ALL THREADS TO BE CLASS 2
ALL DIMENSIONS APPLICABLE AFTER TREATMENT
MATERIAL DO NOT SCALE DRAWING TOLERANCES
DRAWING UNLESS OTHERWISE SPECIFIED
SEE BILL
FOR RLWS SURFACE TOL. DECIMAL TITLE
OF MATERIAL
USE ONLY FINISH
---
2 PLC
TREATMENT
NONE --- 3 PLC ---
0
ANGLE ---
THIRD ANGLE PROJECTION MFG.ENG. JEW 5/7/87 CKD.
APPROVED
DES.ENG. S.V. 5/11/87 DR.BY DJS 6/15/00
APPROVED
REVISIONS
DATE
REFERENCE INIT
DJS
AF ECO10483: DELETED ITEMS 10 & 11; REDRAWN ON RLW FORMAT 6/15/00
KLL
DJS
AG DELETED ITEM NUMBER 2 . 10/4/00
KLL
ECO11898: ADDED NOTE 27, ADDED INFO TO ITEM NO. 101 ON
KAL
AH
LIST OF MAT' L , ADDED INFO TO ITEM 31, ADDED NOTE 28 AND 29, 12/12/01
JEW
REMOVED SPEC. FROM ITEM 61, 62, 65 AND 1 THRU 54
.1uF 10% 100V
.5uF 10% 100V
1uF 20% 50V
.22uF 5% 100V
200 1% 0.1W
50K 0.1% 0.1W
500 10% 1/2W
200 0.1% 0.1W
240 5% 1/4W
1.5K 0.1% 0.1W
6.04K 1% 0.1W
10K 2% .3W
430 5% 1/2W
10K 5% 1/4W
2.4M 5% 1/4W
20K 10% 1/2W
80K 0.1% 0.1W
10K 0.1% 0.1W
SELECT
20K 0.1% 0.1W
13.3K 0.1% 0.1W
5K 0.1% 0.1W
1.0K 0.1% 0.1W
14K 1% 0.1W
1.0K 1% 0.1W
80.6K 1% 0.1W
4.32K 1% 0.1W
10K 1% 0.1W
3.01K 1% 0.1W
100K .1% 0.1W
10 1% 0.1W
1.74K 1% 0.1W
2K 10% 1/2W
LM317T 3 PIN
79M12 3 PIN
78M12 3 PIN
78M15 3 PIN
7805 3 PIN
74HCT161 16 PIN
74HCT257 16 PIN
74HCT374 20 PIN
5K 1% 0.1W
80C39 40 PIN
74HCT00 14 PIN
AD708NJX 8 PIN
7417 14 PIN
LF13333N 16 PIN
HA4741 14 PIN
OP-07CJ 8 PIN
REMARKS
NOTE
THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS AND REMAINS
THE PROPERTY OF RICE LAKE WEIGHING SYSTEMS INC. AND IS CONFIDENTIAL.
IT IS SUBMITTED AND MAY BE USED ONLY IN CONNECTION WITH RICE LAKE
WEIGHING SYSTEMS' PROPOSAL AND/OR ITS CUSTOMERS' ORDERS. IT SHALL NOT BE
DISCLOSED TO OTHERS OR COPIED WITHOUT RICE LAKE WEIGHING SYSTEMS' SPECIFIC
WRITTEN CONSENT AND SHALL BE IMMEDIATELY RETURNED UPON REQUEST.
ASSEMBLY,
CPU AND POWER SUPPLY
DWG NO
54254
RICE LAKE WEIGHING SYSTEMS
SCALE SHEET OF REVISION AH
N/A 1 2