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Figure 1: Front View
Figure 2B: Back View with mounting tabs on top.
Installation
1. Mount Auxiliary Heater (Heat Exchanger). Ensure that there is enough clearance for two ¾" hoses to be
connected to the barbs on the back of the heat exchanger. If the hoses are being run through the floor,
firewall, or any other surface that requires drilling, make sure clearance is available on both sides of the
mounting surface before drilling.
2. Plumb Auxiliary Heater (Heat Exchanger).
a. If mounted with mounting tabs on bottom (Figure 2A): Connect input coolant hose from vehicle engine
to lower barb on heat exchanger. Then connect output coolant hose from top barb of heat exchanger
to radiator.
b. If mounted with mounting tabs on top (Figure 2B): Connect input coolant hose from vehicle engine to
lower barb on heat exchanger. Then connect output coolant hose from upper barb of heat exchanger
to radiator.
Note:
Input coolant hose must always be connected to the lower barb regardless of mounting.
Output coolant hose must always be connected to upper barb regardless of mounting.
3. Connect wires of Auxiliary Heater (Heat Exchanger).
with a 5amp fuse. (Sold by Aqua-Hot: Part Nos. Fuse Holder ELX-200-130, 5 amp fuse ELX-200-140)
a. Connect black ground ( - ) wire to vehicle ground power source.
b. Connect red positive ( + ) wire to vehicle power source.
4.
Connect switch to Auxiliary Heater (Heat Exchanger).
install switch, heat exchanger uses standard on/off 12 volt switch.
I – C2 - 092214
WORK READY™ Auxiliary Heater
Model WR4000 | Part No. EXE-100-001
Heated fluid flows out through
coolant hose from heat exchanger to
radiator
Fluid flows in through input coolant
hose from engine to lower barb
Note:
Mounting hardware is NOT included.
Figure 2A: Back View with mounting tabs on bottom.
Heated fluid flows out through coolant hose
from heat exchanger to radiator
Fluid flows in through input coolant hose
from engine to lower barb
Note:
It is recommended to install an inline fuse holder
Note:
Switch not included or necessary. If choose to
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