Kostrzewa Mini Bio User Manual

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  • Page 3 Dear users of Mini Bio and Mini Bio Luxury boilers. Dear user of Before you connect and start your Mini Bio / Mini Bio Luxury boiler, check the chimney parameters (stack effect, chimney cross-section) KOSTRZEWA with the data from the Table, as well as adjust the parameters of the...
  • Page 5: Table Of Contents

    Mini Bio / Mini Bio Luxury Boiler manual Foreword General information Scope of delivery Specifications Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) Design guidelines Boiler start-up, operation and stop including emergency stop Installation Boiler operation and maintenance...
  • Page 6: Foreword

    Foreword 2. Scope of delivery A series of Mini Bio / Mini Bio Luxury 10 kW and 20 kW nominal power Mini Bio / Mini Bio Luxury boiler is shipped on a single pallet as a boilers with an automatic pellets/oats feed system sets new trends in complete set of ready to install: biofuel combustion.
  • Page 7: Specifications

    Mini Bio Luxury boiler - Optional accessories: • ceramic chamber • Platinum Bio burner ceramic cover Mini Bio/ Mini Bio Luxury type boiler is a low temperature hot water • flue gas swirl vanes tubular boiler with a three flue gas passes combustion circuit. The •...
  • Page 8 ØK5 – drain 1/2” 1/2” ØK6 – Boiler temperature sensor housing – Ø inner Basic boiler dimensions of the Mini Bio / Mini Bio Luxury series Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 9 3. Specifications Mini Bio /Mini Bio Luxury boiler dimension diagram Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 10 The size of a hot water storage tank for multi-fuel boilers is selected for the fuel which requires the highest storage tank capacity. The minimum hot water storage tank capacity is 300 litres. Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 11: Mini Bio /Mini Bio Luxury Boiler Design (As A Complete Heating Device)

    4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) Platinum Bio v02 burner front door flexible hose operator panel (Mini Bio Luxury) storage hopper cover...
  • Page 12 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) Mini Bio /Mini Bio Luxury boiler flue gas circuit 4.A Boiler body Boiler body materials Mini Bio/Mini Bio Luxury is a boiler with a three flue gas passes •...
  • Page 13 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) door handle thermal insulation Fig. Mini Bio / Mini Bio Luxury boiler front door thermal insulation oxygen sensor nut boiler flue connector cleanout Fig. Cleanout rear door Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14...
  • Page 14 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) Platinum Bio v02 burner 4.C Platinum Bio v02 burner dimension data Locally manufactured Platinum Bio v02 burner is a device dedicated for solid fuel (wood pellets) combustion. The burner components in contact with the flame are made of heat resistant steel.
  • Page 15 4.G ‘Wiring system’. Fig. Feeder unit 4.E Storage hopper Mini Bio/Mini Bio Luxury 10 kW and 20 kW boilers are fitted with a 220 l and 240 l storage hopper, respectively, compatible with biofuels (wood pellets and oats).
  • Page 16 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) 4.F Boiler sensor installation Caution! The boiler is fitted with a safety temperature limiter STB factory set to 90°C. If the set temperature is exceeded, the STB stops the burner Incorrect boiler sensor and the fuel feeder operation and an alarm message is displayed.
  • Page 17 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) 4.G Wiring system 4.H Mini Bio/Mini Bio Luxury control system General guidelines on the wiring systems of a boiler control, a boiler A detailed description of the control system functions is included and its accessories: in the Platinum Bio control User Manual.
  • Page 18 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) Platinum Bio operator panel main board for Mini Bio boiler Main board from ver. L5B v10.4/10.5 INPUT DESCRIPTION EXPLANATION Foto Brightness sensor in the burner. Tkotła Boiler temperature sensor.
  • Page 19 4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) Fig. Platinum Bio Slim operator panel main board for Mini Bio Luxury boiler Fig. CAN module Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14...
  • Page 20: Design Guidelines

    4. Mini Bio /Mini Bio Luxury boiler design (as a complete heating device) | 5. Design guidelines Fig. Oxygen sensor connection (Mini Bio Luxury) 5. Design guidelines Table - Boiler room dimension data The installation and all connections must comply...
  • Page 21 • a pressure reducer must be installed with a relief valve to avoid safety valve opening in case of a rapid increase in boiler water Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 22 5. Design guidelines Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 23 5. Design guidelines Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 24 5. Design guidelines Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 25 The water for filling boilers and heating systems must meet the requirements of relevant standards and regulations. Guidelines: • in the lower range of Mini Bio / Mini Bio Luxury power, the flue Required boiler water parameters: gas temperature may fall below 100°C, the boilers must be con- •...
  • Page 26 Sawdust granulate (pellets) made to EN 14961-2 : 2011 – Class A1 1 metre over the roof surface (with a rain cap) are a basic type of fuel used in Mini Bio / Mini Bio Luxury boilers • flue diameter must be selected in accordance with the flue liner manufacturer’s requirements estimate cross sectional area of a...
  • Page 27: Boiler Start-Up, Operation And Stop Including Emergency Stop

    The relevant authorities will inform the user on any further procedures required (e.g. scheduled inspections, cleaning). Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 28 (use the main power switch outside • fire hazard near the boiler. the boiler room, if required) • use suitable fire-fighting measures (extinguishers) in case of a fire Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 29: Installation

    7. Installation Caution! Install and remove boiler components if: • boiler is stopped and cooled down • wiring system is disconnected • fuel feed system is disconnected – feed tube is disconnected • boiler control system is removed (if installed on the side wall) • transport and storage of boiler components was scheduled in advance due to safety reasons 7.A Insulation installation and removal Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 30 7. Installation 7.B Platinum Bio v02 burner installation and removal 7.C Storage hopper, feeder and distribution board installation and removal Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 31 7. Installation gasket 7.D Mini Bio Luxury combustion chamber ceramic lining installation and removal ceramic chamber rear cover ceramic chamber bottom cover ceramic chamber top cover swirl vanes Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 32 7.E Boiler control system installation 7.F Mini Bio Luxury boiler control system installation / removal Mini Bio boiler control system includes a wall mounted Platinum Bio control. Mini Bio Luxury control system includes a distribution board and a control panel installed on the front boiler insulation.
  • Page 33 7. Installation 7.G Oats grate installation ceramic cover burner grate - pellets Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 34: Boiler Operation And Maintenance

    • clean combustion section of the boiler • check thermal insulation of the boiler • check and adjust burner, adjust control system settings. Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 35 8. Boiler operation and maintenance 1) Heat exchanger smoke tube cleaning 2) Combustion chamber cleaning Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 36 8. Boiler operation and maintenance 3) Burner cleaning 4) Oxygen sensor and cleanout cleaning Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 37: Notes, Guidelines And Tips

    (heating). tings, burner settings etc.) After the heating season, thoroughly clean the boiler and the flue ducts. Keep the boiler room clean and dry. Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 38: Boiler Decommissioning

    13. The device has to be repaired by a trained and authorised personnel or an authorised service centre only. 14. Use carbon dioxide or dry powder extinguisher only. Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 39: Troubleshooting

    Reduce air volume, check feed and Not combusted fuel in the ash pan • Incorrect feed and pause time for pause time (burner power too high) specific power Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 40 Smoke coming from the boiler • Blocked flue • Clean the ducts and channels • Boiler extension duct blocked • Heat exchanger channels blocked Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...
  • Page 41 Mini Bio and Mini Bio Luxury User Manual - ENGV 02.14 Experts in biomass heating...

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