AccuAir ENDO-CVT23 Instruction Manual

AccuAir ENDO-CVT23 Instruction Manual

Compressor valve tank

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INSTRUCTION MANUAL
AccuAir ENDO-CVT Instruction Manual V 1.2
AccuAir Suspension 2018

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Summary of Contents for AccuAir ENDO-CVT23

  • Page 1 INSTRUCTION MANUAL AccuAir ENDO-CVT Instruction Manual V 1.2 AccuAir Suspension 2018...
  • Page 2 ACCUAIR. ACCUAIR will repair or replace the air compressor if it is proven defective within a 2-YEAR time period from the date of purchase.
  • Page 3: Table Of Contents

    System Wiring ENDO-CVT System Diagnostics Using the QR Mount Vehicle Standard Mounting Vehicle Side Mounting ENDO-CVT™ Flow Adjustment 11-12 ENDO-CVT™ PTC Service Instructions Removing the End Caps E-Level Tank Pressure Mode ENDO-CVT™ Feature Overview ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018...
  • Page 4: What To Expect From Endo-Cvt

    9 &10 only. Side mounting is not recommended and will generate more noise. INLET FILTER - AccuAir suggests routing the supplied inlet air line and filter just outside the vehicle to reduce noise in the drivers compartment. Keep in mind that the filter will often emit moisture during the purge cycle, so mounting it outside the vehicle and pointed toward the ground is suggested.
  • Page 5: Endo-Cvt™ Installation Checklist

    Hookup Power harness Change Tank Pressure Setting on e-Level system 11,12 Adjust Flow Controls if desired to make vehicle move up and down level front to rear Calibrate the e-Level system ENDO-CVT Instructions V 1.2 Page 2 AccuAir Suspension 2018...
  • Page 6: Air Pressure Limits / System Features

    DOWN Adjuster DOWN Adjuster +12V Battery 3.) Red 4.) Black Ground Shared Exhaust PTC 5.) Black Ground Ground 6.) Black Figure 2: Compressor Air Intake, Power Harness Plug & PTC Fittings Page 3 ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018...
  • Page 7: Specifications

    Wait until the 565 is cured before pressurizing your system. NOTE: If using the AccuAir supplied NPT plugs, these should assemble flush with the tank surface. Other plugs will install differently. Do not over tighten as this can cause damage to the tank or NPT fitting.
  • Page 8: System Diagram

    (F1) 10 Amp ECU Fuse BATT_12V (Main) 50Amp Fuse Intake Filter IGNITION +12V TANDEM CVT WIRE TOP VIEW STANDARD CVT VEHICLE ORIENTATION Figure 3: CVT wiring and plumbing diagram Page 5 ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018...
  • Page 9: System Wiring

    14_Orange IGN_12V 7_Green (Tank Pressure) 8_Purple HEADLIGHTS 16_Red to 10 Amp Fuse STEP #10 STEP #11 Figure 5: Re-pinning e-Level™ main harness connector Figure 6: Removing & replacing an MX150 wire Page 6 ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018...
  • Page 10: Endo-Cvt System Diagnostics

    Data String too short Message re-sent with correct None for specified length string Length Message re-sent with correct Incomplete data None string Length Table 4: ENDO-CVT™ System Diagnostics chart Page 7 ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018 AccuAir Suspension 2018...
  • Page 11: Using The Qr Mount

    Pro-Tip: If the QR mounts seem tight, and won’t “click” into final position, the set screws may be used to push the mounting pins into position. STEP 1 STEP 2 STEP 3 STEP 4 Figure 7: Four step QR operation procedure Page 8 ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018...
  • Page 12: Vehicle Standard Mounting

    VEHICLE STANDARD MOUNTING Your ENDO Tank system has been designed to use AccuAir’s unique Quick Release (QR) mounting system. The QR mounts are installed on the tank at the factory and will need to be removed prior to installation. The mounting template, included in the shipping carton of your ENDO system, has complete details on mounting your tank to your vehicle.
  • Page 13: Vehicle Side Mounting

    If removed, then upon re-installation apply a thread locker (Loctite 262 or equivalent) to the threads and torque to 40 in-lbs (3.3 ft-lbs, 4.5 N-m). Significantly over-torquing these fasteners may cause damage to the tank or the fasteners. Page 10 ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018...
  • Page 14: Endo-Cvt Flow Adjustment

    ENDO-CVT FLOW ADJUSTMENT The AccuAir ENDO-CVT end caps have flow adjustment screws to control the rate of airflow between the air springs and the solenoid valves. These allow speed adjustment of each corner of the car independently, both up and down, so you can adjust the front and rear to lift and lower at the same speed.
  • Page 15 Repeat steps 5-6 until the front and rear of your vehicle lift at the exact same speed. If you are using an AccuAir e-Level system, make sure to recalibrate the e-Level system after you have finished adjusting your flow control screws.
  • Page 16: Endo-Cvt Ptc Service Instructions

    ENDO-CVT PTC SERVICE INSTRUCTIONS Your ENDO-CVT tank has been fully assembled and tested by AccuAir. In many circumstances, it will never be necessary to service your Push To Connect fitting components. Some potential reasons for servicing your PTC fittings may include: A leaky fitting as the result of a damaged O-ring.
  • Page 17: Removing The End Caps

    REMOVING THE END CAPS Your ENDO tank has been fully assembled and tested by AccuAir. In many circumstances, it will never be necessary to remove the end caps for the life of the product. Some potential reasons for removing the end caps may include: If you choose to custom finish your ENDO tank, you may wish to disassemble it beforehand.
  • Page 18: E-Level Tank Pressure Mode

    NOTE: Program Mode will exit after 5 seconds or can be exited by pressing the Program Button again and your changes will be saved. Figure 12: 200 psi Tank Pressure Mode Page 15 ENDO-CVT Instructions V 1.2 AccuAir Suspension 2018...
  • Page 19: Endo-Cvt™ Feature Overview

    Yet, the ENDO-CVT™ is far more than just components moved inside the air tank (which only consume 0.5 gallons of volume)... AccuAir partnered with WABCO to bring the quietest, most efficient, and moisture free air compressor that the market has ever seen.
  • Page 20 877. 247.3696 WWW.ACCUAIR .COM 831 BUCKLEY RD. SAN LUIS OBISPO, CA 93401...

This manual is also suitable for:

Endo-cvt43Endo-cvt45Endo-cvt25Endo-cvt series

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